Atex horizontal bead mill

Ensure precision and safety in explosive environments with a robust solution that finely grinds and disperses materials, optimizing your production line’s efficiency while maintaining stringent safety standards.

Dispenses and Mixes High-Viscosity Industrial Materials

The DISPERMAT® SC4 Dissolver from VMA-GETZMANN is engineered to deliver exceptional precision in mixing and dispersing high-viscosity industrial materials. This robust dissolver employs advanced stirring technologies to achieve optimal particle distribution across various applications, from lithium-ion battery slurries and automotive base coat paints to ceramic inkjet inks and pharmaceutical ingredients. Capable of processing up to 600 liters, it seamlessly integrates into automated production lines through its PLC-control system, enhancing operational efficiency with remote monitoring capabilities. Engineered from corrosion-resistant stainless steel, the SC4 Dissolver ensures longevity and chemical compatibility, meeting stringent GMP and safety standards. Its user-friendly design includes a Clean-In-Place (CIP) system, minimizing downtime and maintaining contamination-free conditions. The DISPERMAT® SC4 is available with customizable configurations to meet specific production requirements, backed by VMA-GETZMANN’s comprehensive engineering support.

Benefits

  • Enhances product consistency with precise dispersion and mixing control.
  • Minimizes labor and setup time through full automation and remote monitoring.
  • Offers versatile application support across diverse industries, increasing operational flexibility.
  • Reduces maintenance costs with durable, corrosion-resistant materials.
  • Ensures compliance with industry safety standards, enhancing workplace safety.

General


Applications
Sealants,Ship paints,Road marking paints,Printing inks,Carbon materials,Conductive coatings,Spices,Oled),Pharmaceutical ingredients,Liquid crystal displays (lcd,Batteries,Supplements,Ceramics,Agrochemicals,Polishing agents,Cosmetic ingredients,Building coatings,Food additives,Adhesives,Special paints for wind turbines,Automotive coatings,Teflon coatings
End products
Automotive base coat paints,Ceramic inkjet inks,Lithium-ion battery slurries,Lcd color filters,Ptfe-based non-stick coatings,Marine antifouling paints,Vitamin supplement blends,Diamond polishing pastes,Thermoplastic road marking paints,Carbon nanotube composites,Acrylic adhesives,Exterior architectural paints,Granular fertilizers,Ceramic glazes,Ground turmeric paste,Complexion foundation bases,Self-cleaning turbine coatings,Silicone sealants,Conductive silver inks,Nanoparticle apis (active pharmaceutical ingredients),Protein powder supplements
Steps before
Purification,Drying,Emulsification,Grinding,Deagglomeration,Pre-dispersion,Mixing
Steps after
Sterilization,Packing,Coating,Tablet Pressing,Filling,Screen Printing,Polishing
Input ingredients
fertilizers,plant protection products,seed treatment ingredients,peat,automotive paints,anode and cathode materials,conductive additives,battery compounds,separator films,architectural coatings,top coat,emulsion paints,filler,primers,wood coatings,clear coat,latex paints,natural paints,printing inks,ceramic inkjet,digital industrial printing inks,screen printing inks,textile inkjet inks,effect paints,aerospace coatings,anti-friction coatings,cathodic dip coatings,conductive coatings,ship paints,special paints for wind turbines,road marking paints,consumer ceramics,ceramic pigments,technical ceramics,Teflon coatings,wood putties,adhesives,silicones,carbon black,nanotubes,artist colors,spice pastes,food additives,food supplements,liquid crystal displays,pharmaceutical ingredients,polishing agents
Output ingredients
homogeneous nutrient distribution,plant protection,enhanced seed growth,uniform nutrient supply,high-quality automotive paint finishes,anode and cathode slurries,battery separator films,high-gloss architectural coatings,durable top coatings,even emulsion paint layers,smooth filler application,effective primer layers,protective wood coatings,clear protective coats,glossy latex paint finishes,eco-friendly natural paints,vibrant digital print colors,fine ceramic prints,consistent screen printed layers,durable textile prints,unique effect paint finishes,resilient aerospace coatings,low-friction anti-friction coatings,uniform cathodic dip coatings,conductive coating layers,weather-resistant ship paints,durable wind turbine coatings,long-lasting road markings,glazed consumer ceramics,refined ceramic pigments,strong technical ceramic finishes,smooth Teflon coatings,color-matched wood putties,versatile adhesive bonds,homogeneous silicone mixtures,rich carbon black pigments,dispersed nanotubes,brilliant artist colors,flavorful spice pastes,enhanced food appearance,effective food supplements,high-quality LCD displays,effective pharmaceutical products,smooth polished surfaces
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
0.3 - 55 kW
Capacity
0.05 - 2000 litres
Control
CN / C / SC / PLC
Ex-proof
ATEX
Product batch size
0.05 - 2000 litres
Speed adjustment
Infinitely variable

Operating Characteristics


Operating power range
0.3 - 55 kW
Control systems
CN / C / SC / PLC
Explosion protection
ATEX
Batch capacity
0.05 - 2000 litres
Vacuum capability
Yes

Material Compatibility


Abrasion resistance
High
Corrosive resistance (e.g. acids)
Yes
Cleanability
Easy to clean
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Biological compatibility
Yes

Product type Characteristics


Agitation Type
Dissolver,Stirrer
Mixing Type
Dispersing,Milling

Physical Characteristics


Machine footprint
Compact design
Basket mill size
100-1600 litres
Tank shape
Cylindrical
Feed type
Powder / Liquid
Control panel type
PLC-controlled

Custom Options


Control panel type
CN / C / SC / PLC
Control panel type
TM / C / PLC
Control panel type
C / M-EX / PLC
Control panel type
LC [Basic]
Control panel type
CVevo [Comfort]
Control panel type
CN [Medium]
Control panel type
C [Comfort]
Control panel type
LC-EX [Basic]
Integration possibilities
Explosion-proof options
Integration possibilities
Vacuum design
Integration possibilities
Modular system
Integration possibilities
ATEX design