Explosion-proof vacuum dissolver for high viscosity products
Achieve precise dispersion of high-viscosity products under vacuum conditions, preventing air entrapment during processing and ensuring consistent product quality in environments requiring robust explosion-proof technology.
Dispenses and Homogenizes High-Viscosity Products under Vacuum
The DISPERMAT® SCV6-EX from VMA-GETZMANN is an explosion-proof vacuum dissolver engineered for precise processing of high-viscosity materials such as automotive paints, adhesives, and battery slurries. This equipment features an integrated vacuum system that ensures air-free dispersion, enhancing product quality by preventing inclusions. With a processing capacity of 400 to 2000 liters, it operates seamlessly in batch and continuous modes. The hydraulic T6 stand enables easy height adjustment for versatile container use. Designed for integration into automated production lines, its PLC control includes options for process monitoring and repeatable dispersing. The unit is crafted from materials providing exceptional chemical resistance and adheres to ATEX directives for operational safety in hazardous environments. Optional modules for process control further optimize its performance, making it an ideal choice for manufacturers in diverse sectors including chemicals, pharmaceuticals, and coatings.
Benefits
- Ensures product integrity by preventing air inclusions, enhancing quality and consistency.
- Enhances operational safety in explosive environments, adhering to ATEX standards.
- Streamlines production integration with customizable PLC control and process monitoring.
- Accommodates diverse production needs with a range capacity of 400 to 2000 liters.
- Reduces manual intervention with automated height adjustment for seamless operation.
- Applications
- Ceramics,Chemistry,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Cosmetics,Automobiles,Additives,Adhesives,Pharmacy,Varnishes,Pigments,Plastics,Paints,Batteries,Electronics
- End products
- Polyethylene sheets,Uv-curable inks,Epoxy resins,Probiotic cultures,Structural adhesives,Car paint base coats,Circuit board coatings,Offset printing inks,Porcelain glazes,Lithium-ion battery slurry,Polyurethane varnishes,Antiseptics,Phthalocyanine blue pigment,Food flavor enhancers,Glyphosate herbicides,Acrylic paints,Lip balm
- Steps before
- Raw material preparation,Pigment mixing,Emulsification,Pre-dispersion,Grinding
- Steps after
- Filling,Coating,Packaging,Quality control,Final product testing
- Input ingredients
- high viscosity products,paints,varnishes,pigments,additives,printing inks,chemistry materials,plastics,construction chemistry materials,electronics materials,adhesives,coatings,pharmaceutical ingredients,cosmetics components,microbiology samples,agrochemicals,ceramics
- Output ingredients
- dispersed high viscosity products,processed paints and varnishes,homogeneous pigments,additive mixtures,formulated printing inks,chemistry solutions,plastic mixtures,construction chemical solutions,electronic component mixtures,adhesive formulations,coating solutions,pharmaceutical mixtures,cosmetic formulations,microbiology dispersions,agrochemical solutions,ceramic dispersions
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Container Capacity
- 500 – 2500 litres
- Speed
- 100 – 985 rpm
- Torque
- 876 – 1069 Nm
- Control Type
- CN / C / SC / PLC
- ATEX Protection Class
- II 2G Ex h IIB T3 Gb
- Height Adjustment
- Hydraulic
- Stand Type
- Hydraulic Stand T6
- Explosion Group
- IIB
- Temperature Class
- T3
- Work Safe Compliance
- Directive 2006/42/EC
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Changeover time
- N/A
- Height adjustment
- Hydraulic
- Energy efficiency
- High
- Work safe features
- Integrated safety equipment
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- Yes
- Compatibility with high viscosity products
- Yes
- Cleanability
- Easy to clean
- Biological compatibility
- 0
- Density/particle size
- Adjustable
- Container size
- 30 - 2500 liters
- Foaming control
- Minimized through vacuum dispersion
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Machine footprint
- 140 x 400 x 310 cm (W x H x D)
- Container capacity
- 500 ‒ 2500 litres
- Height adjustment
- Hydraulic
- Container clamping range
- Ø 80 ‒ 150 cm
- Container height
- 85 ‒ 176 cm
- Weight
- 4300 kg
- Shaft adjustment
- Easy height adjustment under vacuum
- Control panel type
- Digital display / PLC interface
- Integration possibilities
- Wi-Fi,LAN,USB connectivity
- Height adjustment
- Hydraulic system
- Lighting option
- LED integrated
- Safety features
- TÜV-certified safety module
- Process control options
- DISPERWHEEL® speed adjustment
- Software
- WINDISP© 7 for data analysis and QA
- Temperature monitoring
- PT100 temperature sensor
- Filling options
- Liquiphant level switch
- Container compatibility
- Variable container sizes