ATEX vacuum dissolver for high viscosity products
Ensure safe and efficient dispersion of high-viscosity materials under vacuum conditions, perfect for preventing air inclusions during production in potentially explosive environments.
Dispenses and Vacuums High-Viscosity Products Safely
The DISPERMAT® SCV4-EX from VMA-GETZMANN is an explosion-proof vacuum dissolver tailored for high-viscosity product processing in volatile environments. It incorporates a robust vacuum system to eliminate air inclusions during dispersion, ensuring superior product quality. Ideal for industries such as paints, varnishes, cosmetics, and agrochemicals, it supports a batch size ranging from 30 to 600 liters and can be used in containers up to 750 liters. The PLC-controlled system allows precise speed and torque adjustments, offering enhanced process control and repeatability. Engineered with ATEX compliance for safe operation in explosive atmospheres, it features a modular design for easy integration with additional components. Its electric height adjustment facilitates seamless operation, while optional features like LED lighting and temperature sensors add versatility. The stainless steel construction ensures durability and corrosion resistance, making it a reliable choice for rigorous chemical applications. Supporting a broad range of applications including automotive paints, UV-curable inks, and epoxy resins, the DISPERMAT® SCV4-EX is available with customization options to suit specific processing needs.
Benefits
- Ensures consistent product quality by eliminating air inclusions during high-viscosity dispersion.
- Complies with ATEX standards, ensuring safe operation in explosion-sensitive environments.
- Enhances process efficiency with precise PLC-controlled speed and torque adjustments.
- Allows versatile integration with modular design, accommodating various production needs.
- Provides durability and chemical resistance with stainless steel construction.
- Applications
- Chemistry,Ceramics,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Cosmetics,Pigments and additives,Adhesives,Plastics,Paints and varnishes,Pharmacy,Demonstration products,Electronics
- End products
- Uv-curable inks,Pvc plastics,Epoxy resins,Ceramic glazes,Fertilizer slurries,Lithium-ion battery slurries,Water-based adhesives,Laboratory reagents,Training samples,Acrylic coatings,Automotive paints,Antibacterial creams,Mineral-based cosmetics,Lcd screens
- Steps before
- Purification,Drying,Emulsification,Grinding,Pre-dispersing,Homogenizing,Mixing,Formulation
- Steps after
- Coating,Packing,Filling,Tablet Pressing,Polishing,Screen Printing,Labeling,Quality Control
- Input ingredients
- raw materials,agrochemicals,pigments,additives,anode and cathode materials,conductive additives,battery compounds,paint components,chemicals,plastics,microbiology materials,ceramic materials,spices,food additives,pharmaceutical ingredients,excipients
- Output ingredients
- homogeneous distribution,fertilizers,plant protection products,paint products,slurries,films,substrates,adhesives,coatings,ceramic glazes,printing inks,food pastes,cosmetic products,pharmaceutical products
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Speed
- 100 - 2200 rpm
- Torque
- Range not specified (e.g.,101 / 148 Nm)
- Container Capacity
- 75 – 750 litres
- Height Adjustment
- Electric
- Control Type
- CN / C / SC / PLC
- ATEX Certification
- II 2G Ex h IIB T3 Gb
- Temperature Classes
- T3 (200 – 300°C)
- Explosion Groups
- IIB
- Automation
- PLC-controlled
- Dissolver Type
- Explosion-proof vacuum dissolver
- Software Interface
- WINDISP© 7
- Height of Dispersing Tool
- Adjustable under vacuum
- Accessory Options
- LED lighting,PT100 sensor,Liquiphant level switch,sight glasses,filling funnels
- Automation level
- PLC / SC / CNC / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Vacuum operation
- Vacuum / Non-vacuum
- CIP/SIP
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Process control
- DISPERWHEEL® / SC / C-Tech
- Height adjustment
- Electric / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- High
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Directive 2014/34/EU compliance
- ATEX 100a
- Work safe directive
- 2006/42/EC
- TÜV certified safety module
- DISPERSAFE®
- Machine footprint
- 140 x 375 x 170 cm
- Container capacity
- 75 - 750 litres
- Container clamping range
- Ø 44 ‒ 100 cm
- Container height
- 50 ‒ 130 cm
- Weight
- 1000 kg
- Stand type
- H4 compact stand
- Height adjustment
- Electric
- Control panel type
- CN / C / SC / PLC
- Height adjustment
- Electric
- Stand type
- H4 compact stand,Telescopic
- Container clamping range
- Ø 44 ‒ 100 cm
- Integrated cover options
- LED lighting,PT100 temperature sensor,sight glasses,filling funnels
- Modular systems
- Rotor-Stator Dispersion System
- Safety Module
- TÜV CERTIFIED (DISPERSAFE®)
- Software
- WINDISP© 7
- Speed adjustment
- DISPERWHEEL® with rotary pulse encoder