Continuous pneumatic silo air filtering system
Ensure clean and efficient pneumatically conveyed materials by integrating a solution that continuously filters silo air, maintaining optimal conditions for sensitive production processes and preventing material contamination.
Filters and De-dusts Pneumatic Conveying Systems
The AE Filter ZSD from Zeppelin Systems is a fully automatic ventilation filter designed for seamless integration into pneumatic conveying systems. Its cylindrical 1.4301 stainless steel housing, with a folding filter head and diaphragm valves, provides efficient de-dusting and pressure regulation, optimized for the plastics, rubber, chemical, and food industries. This filter accommodates a range of materials, including anti-static polyester fleece and PTFE-coated anti-static PE fleece, which can be selected based on product fineness and dust type. Operating within a temperature range of -20 to +60°C and pressure up to +0.1 bar(g), it ensures robust performance in demanding environments. The AE Filter ZSD features automatic de-dusting via purified, de-oiled air compressed to 6 bar, enhancing dust removal efficiency while maintaining environmental standards. Customers can also opt for explosion-protected versions, electronic master controllers, and additional silencing for further customization. Designed for durability and safety, this equipment meets ATEX 2014/34/EU compliance and offers soundproofing and pressure shock resistance up to 1.0 bar(g). Experience low-maintenance operation with easy-to-remove filter cartridges on the clean gas side, ensuring minimal downtime and continued high performance across various production lines handling polyethene pellets, rubber granules, tire compounds, confectionery coatings, and more.
Benefits
- Ensures process stability with continuous automated operation, minimizing manual intervention.
- Enhances air quality and product purity through effective de-dusting with high-efficiency filter materials.
- Customizable to specific production needs with options for explosion protection and electronic controls.
- Operates reliably under varying conditions with a robust design resistant to pressure shocks.
- Reduces maintenance time and costs with easy-access filter cartridge replacement.
- Applications
- Food industry,Chemical industry,Plastics,Rubber and tire industry
- End products
- Polyethylene pellets,Instant soup mix,Tire compounds,Powdered spices,Confectionery coatings,Bakery premixes,Chemical pigments,Rubber granules,Ptfe granules
- Steps before
- Pneumatic Conveying,Material Loading,Pre-filtration
- Steps after
- De-dusting,Material Handling,Storage
- Input ingredients
- conveying air,pneumatically fed materials,dust
- Output ingredients
- filtered air,de-oiled air,purified air
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Filter Housing Material
- 1.4301 stainless steel
- De-dusting
- Purified,de-oiled air up to 6 bar
- Temperature Range
- -20 to +60°C
- Operating Pressure
- 0 bar to +0.1 bar (g)
- Air Pressure for De-dusting
- 6 bar
- Filter Cartridges Material
- Anti-static polyester fleece / PTFE-coated,anti-static PE fleece
- Air Jet Pipes
- Arranged in a pivoting head
- Automatic De-dusting
- Yes
- Pressure Shock-proof
- Up to 1.0 bar (g)
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Automatic de-dusting
- Temperature range
- -20 to +60°C
- Operating pressure
- 0 bar to +0.1 bar (g)
- Pressure shock-proof
- Up to 1.0 bar (g)
- De-dusting air pressure
- Up to 6 bar
- Filter cartridge handling
- Folding head,easy removal
- Abrasion resistance
- Anti-static PE fleece
- Corrosive resistance (e.g. acids)
- 1.4301 stainless steel
- Density/particle size
- Depends on product fineness/type
- ATEX certification
- 2014/34/EU
- Material
- 1.4301 stainless steel
- Filter housing shape
- Cylindrical
- Filter housing feature
- Folding filter head
- Integrated weather hood
- Compressed air reservoir
- Pivoting head with air jet pipes
- Filter cartridge material
- Anti-static polyester fleece/PTFE-coated anti-static PE fleece
- Temperature range
- -20 to +60°C
- Operating pressure
- 0 to +0.1 bar (g)
- Pressure shock-proof
- Up to 1.0 bar (g)
- Weather protection
- Integrated weather hood