High-throughput hammer mill for animal feed production

Ideal for high-throughput operations, this hammer mill ensures precision grinding and reduced energy consumption, optimizing your production line efficiency.

Reduces Energy Costs and Changeover Time

The Granulex 5 Series from Bühler is a modular hammer mill designed for diverse applications, including animal feed, aqua feed, and advanced material processing. This equipment boasts a unique modular design that accommodates specific configuration requirements, enabling precision in grinding processes. With a significant reduction in energy consumption and changeover times, it optimizes operational efficiency, handling throughputs with consistent granulation. The Granulex 5 includes swift, tool-free screen changes and ergonomic access to wear components, facilitating seamless maintenance. It operates under continuous high-speed conditions, ideal for handling diverse inputs like cereals, grains, and battery materials, ensuring compliance with industry standards and supporting extensive engineering customization for specific production lines.

Benefits

  • Increases throughput by over 10%, enhancing production efficiency.
  • Reduces energy consumption significantly, lowering operational costs.
  • Minimizes downtime with over 50% reduction in changeover times.
  • Ensures safe, ergonomic access for maintenance, boosting productivity.
  • Flexibly configured for diverse applications, meeting specific production needs.

General


Applications
Snacks,Grain,Cosmetics,Chocolate,Dairy,Chemicals,Biorefinery,Printing inks,Pulses,Paddy,Spices,Aqua feed,Biomass,Breakfast cereals,Batteries,Cocoa,Animal feed,Pet food,Nuts,Rice,Advanced materials,Paints,Electronic materials,Wheat,Confectionery,Coffee,Coatings,Oil seed
End products
Dog kibble,Wood pellets,Lithium-ion battery components,Wheat flour,Candy bars,Curry powder,Jasmine rice,Graphite powder,Face cream,Fish meal,Instant coffee,Offset inks,Detergent chemicals,Cornflakes,Acrylic paint,Cattle feed pellets,Cheese powder,Almond flour,Conductive inks,Sunflower oil,Ethanol,Chocolate bars
Steps before
Grinding,Dispersing,Dehulling,Conditioning,Raw material handling,Extrusion,Shaping
Steps after
Sorting,Drying,Packing,Palletizing,Pelleting,Sifting,Grading,Refining
Input ingredients
raw material,animal feed,aqua feed,oil seed,multifeed,premix and concentrates
Output ingredients
ground material,precisely required granulation
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Throughput increase
Over 10%
Energy consumption reduction
Over 10%
Changeover time reduction
Over 50%
Automation
PLC-controlled
Screen change system
No tool rapid change latch
Safety mechanism
Active door locking
Configuration flexibility
Smart modular design
Access method
Large main sliding doors
Grinding chamber access
Easy,safe access
Hammer replacement
Independent by one person
Maintenance downtime reduction
Significant reduction

Operating Characteristics


Automation level
Manual / PLC / SCADA
Changeover time
Over 50% reduction
Batch vs. continuous operation
Configured for specific applications
Energy efficiency
Over 10% reduction in energy consumption
Screen change method
No tool rapid screen change latch
Safety access
Safe access to the grinding chamber with monitoring and active locking

Product type Characteristics


Material compatibility
Non-abrasive

Physical Characteristics


Machine footprint
Compact design
Grinding chamber access
Sliding doors
Screen change mechanism
No tool rapid screen change
Control panel type
Modular design
Discharge method
Optimized granulation
Changeover time
Over 50% reduction
Capacity
High throughput

Custom Options


Modular Design
Smart modular design increases flexibility
Screen Change
No tool rapid screen change latch
Grinding Chamber Access
Safe access with sliding doors