Dispersion paint production systems

Achieve 100% color accuracy and flexible production with our advanced system, ensuring optimal storage, precise weighting, and efficient conveying of dispersion paints.

Manages Precise Dispersion and Transport of Paint Components

Zeppelin Systems offers a comprehensive solution with its range of rotary feeders and diverter valves specifically designed for the dispersion paint industry. These components facilitate the precise handling of pigments, binders, and additives through optimized continuous processes. Suitable for industries focusing on architectural and automotive coatings, they ensure reliable, high-speed operations with seamless integration into existing production lines. Their robust construction supports various product forms, from powders to granules, and the equipment is designed to handle up to industrial scale volumes efficiently. Equipped with advanced PLC controls, these feeders and valves allow for precise rate adjustments and include options for automated operation and remote monitoring, optimizing both energy consumption and process throughput. Constructed with material options like stainless steel, they offer excellent corrosion resistance critical for chemical processing. The system supports easy cleaning and maintenance, featuring components that help minimize downtime, providing a reliable and efficient solution for modern paint manufacturing needs.

Benefits

  • Enhances production efficiency with precise material handling and transport.
  • Reduces operational costs through automated PLC control and remote monitoring.
  • Offers flexibility with customizable material and configuration options for diverse applications.
  • Minimizes downtime with easy maintenance and quick-cleaning components.
  • Ensures chemical compatibility and longevity with corrosion-resistant construction.

General


Applications
Binders,Additives,Fillers,Pigments,Dispersion paints,Titanium oxide
End products
Wood finishes,Titanium dioxide processing products,Polymer additives,Specialty resins,Automotive coatings,Protective sealers,Cementitious fillers,Industrial coatings,Architectural paints,Textile pigments
Steps before
Material Selection,Material Preparation,Grinding,Mixing
Steps after
Quality Control,Storage,Filling,Packing
Input ingredients
fillers,binders,pigments,additives,titanium oxide,powdery raw materials,recipe components,base materials,raw materials
Output ingredients
dispersion paints
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Color accuracy
100%
Conveying method
Pneumatic / Mechanical
Discharge method
Pneumatic / Vibratory bottom
Filtration type
Jet filters / Aspiration systems
Weighing accuracy
High precision
Conveying speed
Customizable
Dosing type
High-precision
Material feeding type
Automatic / Manual
Automation level
High
System Testing Capability
Industrial scale testing
Dust-free operation
Aspiration systems
Handling capability
High-capacity for titanium oxide
System efficiency
Optimized performance
Control system
Open architecture
Silo design
Customizable cone opening angle
Discharge efficiency
Residue-free
Feeding time
Short

Operating Characteristics


Working mechanism
Rotary feeder,diverter valve
Integrated steps
Storage,discharge,filtration,conveying,weighing,dosing
Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Changeover time
Fast,tailored for flexibility
Energy efficiency
Optimized for minimal downtime

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Tank shape
Conical / Cylindrical
Tank size
Variable based on application
Discharge method
Vibratory bottom / Pneumatic
Control panel type
Integrated / Detached
Conveying type
Pneumatic / Mechanical
Silo type
Storage / Blending / Process
Silo construction
Modular / Bolt-Tec
Mixing type
High intensity / Cooling / Universal
Rotary sifter type
RS rotary sifter

Custom Options


Control panel type
PLC / HMI
Discharge method
Vibratory / Pneumatic
Automation level
Manual / PLC / SCADA
Integration possibilities
Seamless with existing systems