Explosion-proof vacuum disperser for high-viscosity substances
Achieve precise dispersion and eliminate air inclusions with this explosion-proof disperser, ideal for processing high-viscosity and non-flowing substances under vacuum conditions.
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Disperses High-Viscosity Products Under Vacuum
The DISPERMAT® SCVA5-EX from VMA-GETZMANN is an explosion-proof vacuum dissolver equipped with a robust scraper system, designed to tackle the challenges of dispersing high-viscosity products while preventing air inclusions. This equipment operates under vacuum conditions, ensuring homogenous distribution without entrapped air, critical for applications in paints, coatings, cosmetics, and electronics industries. With a processing capacity ranging from 80 to 1000 liters, it adapts to a wide array of industrial requirements, supporting batch operations. Its electric height adjustment and integrated product feed system enhance operational efficiency, while the modular design allows for reconfiguration with dispersing and fine grinding systems. Compliance with ATEX Directive 2014/34/EU ensures its suitability in potentially explosive atmospheres, providing high safety standards. Constructed for durability, the dissolver features an exchangeable scraper arm system allowing flexible handling of different container sizes, making it a versatile choice for manufacturers seeking reliable dispersion of challenging materials.
Benefits
- Ensures product purity by preventing air inclusions through vacuum operation.
- Increases operational safety with ATEX-compliant explosion-proof design.
- Adapts to diverse production needs with modular and customizable configurations.
- Enhances process efficiency with electric height adjustment for seamless handling.
- Supports consistent quality outcomes with integrated process control features.
- Applications
- Peat,Chemistry,Seed treatment,Battery compounds,Microbiology,Filler,Natural paints,Textile inkjet inks,Effect paints,Primers,Silicones,Cosmetics,Aerospace coatings,Clear coat,Ship paints,Pharmacy,Pigments,Digital packaging printing,Automotive paints,Nanotubes,Plant protection products,Cathodic dip coating,Spice pastes,Biotechnology,Road marking paints,Printing inks,Emulsion paints,Latex paints,Liquid crystal displays,Construction chemistry,Ceramic pigments,Conductive coatings,Varnishes,Anode and cathode materials,Architectural coatings,Food supplements,Electronics,Separator films,Artist colors,Ceramics,Wood coatings,Agrochemicals,Additives,Screen printing inks,3d printing inks,Technical ceramics,Plastics,Wood putties,Special paints for wind turbines,Paints,Automotive refinish paints,Fertilizers,Wood stains,Digital industrial printing inks,Polishing agents,Food additives,Top coat,Cosmetics and body care,Coatings,Coil coating,Conductive additives,Anti-friction coatings,Adhesives,Consumer ceramics,Ceramic inkjet,Carbon black,Teflon coatings
- End products
- Uv-resistant ship coatings,Conductive silver paste,Automotive base coat paints,Biodegradable food thickeners,Recovered carbon black (rcb) for tires,High pigment concentration screen printing inks,Corrosion-resistant adhesives,High-gloss wood furniture polish,Wood varnish,High-wattage battery separator films,Insect-repellent wind turbine coatings,Antistatic and emi/rfi shielding coatings,Pharmaceutical topical ointments,Moisturizing cosmetic creams,Nanotube-enhanced conductive film,Road marking reflective paints,Plastisol architectural coatings,Ceramic glazes,Vibrant textile dyes,Liquid crystal display layers,Self-leveling floor coatings,Indoor air quality improving primer,Ceramic kitchen tiles,Lens polishing slurry,Eco-friendly natural paint palette,Teflon-coated non-stick cookware,Uv-cured 3d printed prototypes,Cathode slurry,Anodic primer for automotive frames,Silicone sealants for windows,Antibacterial clear coats for electronics,Anti-corrosion aerospace coatings,Clear automotive refinish paints,Anode slurry,High refractive index led inks,Artist oil paints,Thermal insulation coatings for buildings,Food color stabilizers
- Steps before
- Mixing,Grinding,Emulsifying,Pre-dispersion,Homogenizing
- Steps after
- Coating,Packaging,Sterilization,Quality Control,Tablet Pressing
- Input ingredients
- fertilizers,plant protection products,seeds,peat,automotive paints,refinish paints,anode materials,cathode materials,conductive additives,separator films,architectural coatings,top coat,emulsion paints,filler,primers,wood coatings,clear coat,latex paints,natural paints,printing inks,ceramic pigments,adhesives,silicones,carbon black,nanotubes,artist colors,spice pastes,food additives,food supplements,cosmetics,polishing agents
- Output ingredients
- homogeneous nutrient mixtures,uniform plant protection solutions,seed treatment formulations,mixed peat and fertilizers,finished automotive paint layers,repair paint coatings,anode and cathode slurries,conductive battery compounds,thermally stable separator films,coated building materials,high hiding power coatings,thin-liquid emulsion paints,leveled fillers,well-adhered primer layers,wood grain protective coatings,transparent protective layers,synthetic resin coatings,eco-friendly natural coatings,high-quality printing inks,refined ceramic surfaces,bonded material surfaces,uniform silicone mixtures,wetted carbon particles,dispersed nanotube structures,brilliant artist paints,intensely flavored spice pastes,finely ground food dyes,absorbable food supplements,physically stable cosmetic formulations,smoothed surfaces
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 30 – 45 kW
- Product Capacity
- 80 – 1000 litres
- Container Capacity
- 200 – 1250 litres
- Speed
- 100 - 1270 rpm
- Torque
- 360 Nm
- Height Adjustment
- Electric
- Zone Classification
- Zone 0/1/2
- Temperature Class
- T3 (200 – 300°C)
- Dispersing Process
- Under vacuum
- Height Adjustment
- Electric
- Scraper System
- Integrated
- Batch vs. continuous operation
- Batch
- Explosion Protection Zone
- ZONE 0/1/2
- Safety Equipment
- Integrated
- Process Control
- C‒Technology
- Automation Level
- PLC
- Material Handling
- High viscosity
- Temperature Control
- PT100 temperature sensor
- Abrasion resistance
- High
- Biological compatibility
- Compliant with pharma-grade standards
- Cleanability
- Easy to clean
- Supports CIP systems
- Corrosive resistance (e.g. acids)
- Suitable for acidic materials
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Low / Medium / High
- Container Size
- 30 – 1250 litres
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Directive 2014/34/EU
- ATEX 100a
- Work Safety Directive
- 2006/42/EC
- DISPERSAFE® TÜV Certification
- EN ISO 13849-1
- Made in Germany Quality Mark
- SINCE 1972
- Compact footprint
- 220 x 420 x 260 cm
- Container capacity
- 200 ‒ 1250 litres
- Container clamping range
- Ø 60 ‒ 130 cm
- Container height
- 80 ‒ 140 cm
- Weight
- 2800 kg
- Control panel type
- PLC / Digital
- Discharge method
- Integrated scraper system
- Height adjustment
- Electric
- Control panel type
- PLC / SCADA / Touchscreen
- Integration possibilities
- Modular systems
- Height adjustment
- Electric / Manual
- Discharge method
- Scraper system
- Container compatibility
- 200 – 1250 litres
- Cover integration
- Standard product feed system