Palletizer for high-speed pallet loading

Achieve efficient, high-speed palletizing with a system designed for seamless integration, handling solid products across various industries with precision and minimal noise.

Palletizes Solid Products at High Speeds

The Fluens from GEA is a high-speed industrial palletizer designed for seamless operation in diverse industries, including food and beverage, pharmaceuticals, and chemicals. It stands out with its efficient configuration, offering both low and high level product infeed options. Fluens utilizes a vertical lift pallet loading system, facilitating palletization at speeds of up to 10 layers per minute, catering to medium to high-speed operations.

This equipment excels in handling various solid products—ranging from bottled beverages to pharmaceutical tablets—ensuring optimal arrangement using a pack distributing system and robotized pack manipulators. It operates with belt transmission to minimize noise and eliminate lubrication needs, integrating easily with existing production lines. Its comb-shaped table structure simplifies layer handling, enhancing precision and reliability.

With open access design for easy maintenance, Fluens is also available with customization options, supporting varied operational needs in packaging departments across logistics and distribution centers.

Benefits

  • Achieves high-speed palletization to boost production line efficiency.
  • Minimizes noise and maintenance with a belt transmission system.
  • Reduces labor needs through automated, precise layer handling.
  • Provides flexible integration with customizable infeed options.
  • Ensures easy access for quick setup and maintenance, minimizing downtime.

General


Applications
Food,Personal care,Gas and energy,Marine,Beverage,Refrigeration,Oil,Heating,Chemical,Home,Dairy,Pharmaceutical
End products
Powdered milk,Oil barrels,Personal care products,Gas cylinders,Pharmaceutical tablets,Bottled beverages,Hvac system components,Packaged snacks,Chemical drums,Marine supplies
Steps before
Product sorting,Layer pattern formation,Pack distributing
Steps after
Pallet wrapping,Warehousing,Shipping
Input ingredients
packs,products,layer patterns
Output ingredients
pallet,layer on pallet
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Production Speed
8 layers/min (Low Level)
Production Speed
10 layers/min (High Level)
Product Infeed Level
Low level / High level
Pallet Loading System
Vertical Lift
Pack Feed Lanes
Two or more lanes
Layer Formation
Comb-shaped steel structure
Noise Reduction
Belt Transmission
Lubrication Requirement
None

Operating Characteristics


Product infeed level
Low level / High level
Pallet loading system
Vertical lift
Layer formation system
Pack distributing / Robotized manipulator
Production speed
Up to 8–10 layers/min
Noise reduction
Belt transmission
Automation level
PLC-controlled
Changeover time
Quick setup and maintenance

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact design
Product infeed configuration
Low level / High level
Pallet loading system
Vertical lift
Layer transfer method
Intermediate table
Layer compactor and pusher
Fixed/mobile structure
Pallet lifter system
Vertical movement
Noise reduction
Belt transmission
Design access
Open access for maintenance
Belt transmission
Lubrication-free

Custom Options


Control Panel Type
Touchscreen HMI
Product Infeed Level
Low Level / High Level
Pack Manipulator
Traditional Divider / Robotized Manipulator
System Configuration
Single,Double,or Triple Infeed
Noise Reduction
Belt Transmission
Maintenance Access
Open Access Design
Layer Formation System
Pack Distributing System