Conveyor belt metal detection system
Ensure seamless product safety with a system that detects and separates metallic contaminants in diverse production lines, safeguarding quality from frozen foods to plastic processing materials.
Detects and Removes Metallic Contaminants
The INTUITY Conveyor Belt Metal Detection System from Sesotec provides meticulous detection and removal of metallic contaminants from various production lines. Utilizing multi-simultaneous-frequency technology with digital signal processing, it ensures accurate detection throughout the tunnel zone and minimizes false rejects, particularly beneficial in food, plastics, and recycling industries.
Designed for both dry and wet applications, this system integrates seamlessly into production lines, accommodating products ranging from cornflakes to polycarbonate sheets. Standard unit sizes handle loads up to 50 kg, with variable belt widths and aperture heights enhancing its versatility across diverse product forms and sizes.
Automation is simplified with a PLC-controlled system featuring a “stop-on-detection” function, various separation mechanisms, and intuitive touch displays. This guarantees efficient operations with minimal human intervention, supported further by integrated AI for improved reliability in challenging scenarios like metallized packaging interference.
Engineered in stainless steel with a hygienic open design, the system meets stringent industry guidelines, including HACCP and IFS standards. Options for customization cater to specific process requirements, ensuring compatibility with existing setups and operational goals. With quick, tool-free cleaning facilitated by a CIP system, maintenance becomes less frequent and ensures a sterile production environment.
Benefits
- Ensures product purity by reliably detecting and ejecting metallic contaminants, safeguarding consumer safety and brand reputation.
- Integrates smoothly into existing production lines, minimizing installation time and maximizing productivity without extensive alterations.
- Reduces operational costs with user-friendly automation features, limiting the need for constant manual oversight.
- Adapts to diverse environments, maintaining high performance across varying moisture and product effects, thanks to AI augmentation.
- Complies with industry hygiene and safety standards, facilitating adherence to regulatory requirements and quality audits.
- Applications
- Biscuits,Dried fruit,Cheese and dairy products,Snacks,Grain mill products,Rubber and tyres,Food,Chemicals,Plastics processing,Meat and sausage products,Glass,Dried vegetables,Household waste,Canned food,Metal,Animal feed,Pasta,Convenience food,Bread and baked goods,Hygiene products,Nuts,Plastics,Recycling,Frozen food,Plastic compounds,Confectionery,Crackers,Petrochemical industry,Electrical waste
- End products
- Dog biscuits,Spaghetti,Canned beans,Frozen pizza,Cleaning agents,Wheat flour,Potato chips,Stainless steel sheets,Fuel additives,Polyethylene pellets,Tire treads,Sausage links,Croissants,Cheddar cheese,Rubber gaskets,Pet bottle flakes,Motor oils,Cornflakes,Aluminum cans,Roasted almonds,Yogurt cups,E-waste circuit boards,Cat food,Granola,Dried apricots,Almond flour,Instant noodles,Muesli base flakes,Soda-lime glass bottles,Polycarbonate sheets,Culinary glass jars,Sliced bread,Bagels,Chocolate bars,Dried peas,Pretzels,Plastic bottle preforms
- Steps before
- Grinding,Slicing,Filling
- Steps after
- Packing,Sterilization,Labeling
- Input ingredients
- piece goods,packaged products,unpackaged products,bread,baked goods,meat products,cheese,dairy products,frozen food,pasta,grain mill products,snacks,confectionery,animal feed,plastics,recyclable materials
- Output ingredients
- metal-free piece goods,metal-free packaged products,metal-free unpackaged products,inspected bread,inspected baked goods,inspected meat products,inspected cheese,inspected dairy products,inspected frozen food,inspected pasta,inspected grain mill products,inspected snacks,inspected confectionery,metal-free animal feed,purified plastics,sorted recyclable materials
- Market info
- Sesotec is known for specializing in the development and manufacturing of innovative machine technology, particularly for metal detection, sorting, and separation systems used across industries such as food, plastics, and recycling, ensuring product quality and safety.
- Accuracy
- High detection accuracy
- Automation
- High level with AI integration
- Capacity
- Up to 50 kg load capacity
- Metal Detection Type
- Tunnel metal detector
- Material Compatibility
- Stainless steel,hygienic design
- Separation Systems
- Pushers,air-blast nozzles,swivel arms,retraction belts,and reject flaps
- Conveyor Belt Dimensions
- Standard widths 200 to 500 mm,aperture heights 100 to 350 mm
- Control Unit
- Stop-on-detection function
- Operating Environment
- Suitable for dry and wet areas
- Detection process
- Metal detection with integrated conveyor
- Automation level
- Manual / PLC with stop-on-detection
- Batch vs. continuous operation
- Inline Continuous
- Hygiene compliance
- Designed for easy cleaning
- Modular design
- Custom solutions available
- Usage environment
- Suitable for dry and wet areas
- Separation system types
- Pushers,air-blast nozzles,swivel arms,retraction belts,reject flaps
- Cleanability
- Easy to clean,hygienic design
- Corrosive resistance (e.g. acids)
- Stainless steel
- Biological compatibility
- Food-grade materials
- Density/particle size
- Variable,depending on product
- Container type
- Piece goods
- Load capacity
- Up to 50 kg
- Control panel type
- Touch display
- Control Unit
- Stop-on-detection function
- Control panel type
- Touch display
- Control panel navigation
- Intuitive
- Integration possibilities
- Direct network connection
- System configuration
- Customizable to product and production setup
- Separation system options
- Pushers,air-blast nozzles,swivel arms,retraction belts,reject flaps
- Reject mechanisms
- Optional
- Unit sizes
- Standard belt widths of 200 to 500 mm
- Aperture height
- 100 to 350 mm
- Design flexibility
- Highly flexible