Continuous granulator for powdery goods
Achieve uniform particle size and structure with a continuous granulation process that optimizes mixing and agglomeration, enhancing efficiency in your production flow.
Continuously Granulates and Mixes Powdery Materials
The Continuous Granulator & Ring-Layer Mix-Pelletizer from amixon® is designed to address the diverse mixing and granulation needs in industries such as pharmaceuticals, food processing, and chemical manufacturing. Utilizing a combination of equidistant pins and paddles, the equipment ensures effective agglomeration, mixing, and homogenization of dry powders, slurries, and liquids within its machined cylindrical mixing chamber. Its robust design allows for several treatment zones, including intensive mixing, wetting, and agglomeration, facilitating continuous discharge of uniformly structured granules. This versatile machine supports production of products ranging from granola clusters to metal powder components.
Capable of continuous high-speed operations, the granulator integrates seamlessly into existing production lines, with PLC-controlled automation for precise process management. It offers a hygienic manufacture compliant with EHEDG, 3-A, and FDA GMP standards, making it suitable for sensitive applications. The equipment is constructed with durable, thick-walled sheet metal and offers material options to enhance wear-resistance and chemical compatibility. Enhanced cleaning and maintenance are ensured through large inspection doors and optional washing-in-place systems. Custom engineering support is available, allowing configurations tailored to specific processing requirements.
Benefits
- Enhances production efficiency with continuous high-speed operation.
- Ensures consistent product quality through precise agglomeration and mixing.
- Facilitates easy integration with PLC-controlled automation, reducing manual oversight.
- Complies with stringent hygiene standards for sensitive applications, safeguarding product safety.
- Minimizes maintenance downtime with design features that simplify cleaning and inspection.
- Applications
- Food,Powder metallurgy,Feed,Nutritional supplements,Infant formula,Fine ceramics,Plant-based food,Chemical industry,Hygiene and cosmetics,3d printing,Herbs,Household detergents,Spices,Plastics,Pharmaceuticals
- End products
- Cosmetic powders,Ceramic granules,Laundry detergent powder,Granola clusters,Specialty chemicals,Dried herbs blends,Plastic granules,Meat substitutes,Infant formula powder,Pet food pellets,Tablet binders,Protein supplements,Spice mixes,Metal powder components,3d printer filaments
- Steps before
- Powder handling,Ingredient dosing,Material blending
- Steps after
- Quality inspection,Drying,Cooling
- Input ingredients
- bulk materials,dry powders,powders,slurries,liquids,highly viscous products
- Output ingredients
- agglomerates,uniform structure,uniform size
- Market info
- Amixon is renowned for designing and manufacturing high-quality mixing equipment, including powder mixers and vacuum dryers, for various industries such as food, pharmaceuticals, and chemicals, with a focus on precision, hygiene, and innovative mixing solutions.
- Mixing tools
- Tiller or paddles
- Chamber design
- Thick-walled sheet metal,cylindrical,round
- Continuous operation
- Yes
- Treatment zones
- Intensive mixing,wetting,granulation,discharge
- Customised design adaptation
- Various materials,wear-resistant
- Temperature control
- Double jacket
- Cleaning method
- Washing-in-place equipment
- Hygiene standards
- EHEDG,3-A,FDA
- Batch vs. continuous operation
- Continuous
- Cleaning method
- CIP
- Integrated steps
- Mixing,Wetting,Agglomeration
- Working mechanism
- Equidistant paddles and pins
- Automation level
- PLC
- Changeover time
- Quick via large inspection doors
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Round mixing chamber
- Discharge method
- Continuous discharge
- Material
- Thick-walled sheet metal
- Chamber shape
- Particularly round
- Mixing tools
- Pins and paddles
- Treatment zones
- Intensive mixing,wetting,agglomeration,continuous discharge
- Customised design adaptation
- Yes
- Material options
- Various materials
- Wear-resistant design
- Yes
- Double jacket for temperature control
- Yes
- Washing-in-place equipment
- Yes