Laboratory system for drying and mixing processes

Enhance your R&D capabilities with precise drying and mixing control, essential for developing innovative compounds and ensuring quality before scaling up production.

Simulates Drying and Mixing Processes

The BS-miniDRYⓇ DKL015 from BOLZ Process Technology is a compact and versatile laboratory conical screw dryer tailored for the simulation and scale-up of drying and mixing processes. This unit is integral to research labs and pilot plants, playing a crucial role in the development of pharmaceutical powders, specialty chemicals, and nutraceutical compounds. Its streamlined ‘plug and use’ design allows for effortless installation in confined spaces, such as ventilation booths. The system accommodates varying filling volumes from 10% to 100%, perfectly simulating real-world processing conditions without the need for excessive materials.

The BS-miniDRYⓇ operates at temperatures up to 240°C and pressures ranging from -1 to +6 bar, ensuring robust handling of diverse substances including slurries, granules, and powders. It boasts orbital and central shaft systems with interchangeable agitators, ideal for customization to specific trial requirements. The equipment is fabricated from stainless steel and materials like Hastelloy C22 to resist corrosion, making it suitable for demanding chemical processing environments. Integrated CIP (Clean-In-Place) capabilities offer straightforward maintenance, minimizing downtime.

Engineered to comply with global standards such as GMP, FDA, and ATEX, as well as various pressure equipment directives, this dryer sustains safety and regulatory adherence in pharmaceutical and chemical operations. Optional features like sensors for precise monitoring, sampling valves, and a versatile heating jacket further enhance this equipment’s adaptability, making it an invaluable asset in R&D departments.

Benefits

  • Enables precise process scale-up, minimizing risks during full production ramp-up.
  • Simplifies installation and operation with a compact, mobile design adaptable to space constraints.
  • Enhances material compatibility and longevity with corrosion-resistant construction.
  • Streamlines cleaning processes with integrated CIP systems, reducing operational downtime.
  • Complies with international safety and quality standards, ensuring safe operation and regulatory compliance.

General


Applications
Chemicals,Surface coating,Fine chemicals,Metal recycling,Food products,Pharmaceuticals
End products
Nutraceutical compounds,Specialty chemicals,Active pharmaceutical ingredients (apis),Food flavorings,Synthetic resins,Recycled metal powders,Surface coating pigments,Pharmaceutical powders
Steps before
Mixing,Preparation,Initial Drying
Steps after
Packaging,Coating,Storage
Input ingredients
Pharmaceutical materials,Chemical substances,Fine chemicals,Food products,Metal powders,Recyclable materials
Output ingredients
Dried substances,Mixed compounds,Processed pharmaceuticals,Chemical formulations,Food product mixtures,Refined metal powders
Market info
Heinkel (Bolz Summix) specializes in engineered-to-order industrial equipment, offering expertise in solid-liquid separation and mixing technologies, with a strong reputation for high-quality centrifuges, mixers, and dryers tailored to various industry needs.

Technical Specifications


Temperature - Orbital system
160°C
Temperature - Central shaft
240°C
Operating pressure
-1 bar to +6 bar
Pressure - Explosion shock proof design
10 bar
Filling volume range
10% to 100%
Material
Stainless steel (AISI 304,AISI 316L,AISI 316,AISI 904L),Hastelloy C22
Surface finish - Product contact
Fine polish / electro-polish
Surface finish - Externals
Sanitary polish / glass blast bead
Agitator tool options
Orbital arm system / Various central shaft agitators
System design
Complex process system / Reduced economical version

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Plug and use design
Yes
Process simulation capabilities
Yes
Flexible filling volume
10 to 100%
Scale-up calculations
Yes
Mobile and compact design
Yes
Installation
Ventilation booth compatible

Material Compatibility


Corrosive resistance (e.g. acids)
Yes (For example,using stainless steel such as AISI 316L or Hastelloy C22)
Cleanability
CIP-cleaning included
Abrasion resistance
High,due to durable construction materials like stainless steel
Density/particle size
Flexible (accommodates a wide range of particle sizes)


European PED Pressure Equipment Directive
AD-2000 calculation
ASME
Code VIII
GMP
cGMP

Physical Characteristics


Machine footprint
Compact design
Mobile design
Easy transport
Installation type
Plug and use
Ventilation booth compatibility
Designed to fit
Filling volume
10 to 100%
Agitator tool types
From orbital arm to central shaft
Operating temperature
160°C - 240°C
Pressure rating
-1 bar to +6 bar (10 bar ESP)
Material
Stainless steel (AISI 304/316L/316/904L),Hastelloy C22

Custom Options


Agitator tool changes
Orbital arm / Central shaft agitators
Pressure design
Standard / ESP explosion shock proof
Material options
AISI 304 / AISI 316L / Hastelloy C22
Surface finish
Fine polish / Electro-polish
Sealing options
Lip seal / Gas-purged mechanical seals
Process system version
Complex / Economical