Laboratory system for powder and particle processing
When precision in powder processing is crucial, this versatile laboratory system enables efficient milling, classifying, and mixing of small batches, ensuring consistent quality in your R&D projects.
Processes and Classifies Powders and Suspensions
The Picoline Modular Powder Processing System from Hosokawa Alpine is engineered for precision and versatility in laboratory-scale operations. This system excels in processing fine powders and suspensions, driven by a combination of function modules designed for tasks such as milling, classifying, and mixing. Its working principle reflects the advanced techniques employed in Alpine’s industrial products, ensuring easy scalability from lab to production scale.
Ideal for applications in pharmaceuticals, chemicals, and nanotechnology, the Picoline accommodates an array of end-products like protein powders and ceramic components. Its ergonomic, modular design integrates seamlessly into laboratory environments, featuring a user-friendly touch panel for automated control and data visualization. The system’s brushed stainless-steel build offers excellent corrosion resistance, with optional modules to suit specific material requirements. Compliant with industry standards for safety and cleanliness, the Picoline simplifies maintenance with its quick-cleaning surfaces and modular adaptability, supporting research and development needs with unparalleled expertise.
Benefits
- Enables precise handling of small batches, vital for R&D accuracy.
- Reduces development time with seamless scalability to production scale.
- Enhances versatility with easy module interchange for diverse material processing.
- Minimizes laboratory footprint with compact, space-efficient design.
- Ensures compliance with stringent industry standards for safety and quality.
- Applications
- Sugar and sweeteners,Dishwashing powder,Foodstuffs,Lithium-ion batteries,Lactose and dairy products,Technical ceramic,Talc,Protein enrichment,Chemicals,Graphite rounding,Fertiliser,Medicinal herbs,Luxury foods,Dry fracture for protein shifting,Spices,Batteries,Tea,Large granules,Ceramics,Special flours,Animal feed,Titanium dioxide,Agglomerates,Industrial wax,Recovered carbon black,Suspensions,Cocoa processing,Plastics,Nanotechnology,Pharmaceuticals,Functional materials,Soft to medium-hard materials,Dry powders,Roots,Powders
- End products
- Metallic paints,Detergent tablets,Lactose-free milk substitutes,Lithium-ion battery cathodes,Phosphate fertilizers,Low-calorie sweetener blends,Encapsulated flavors for beverages,Rooibos tea extracts,Fine pigments,Protein bars,Cocoa powder,Plant-based protein powders,Natural sweeteners,Chocolate coatings,Culinary herbs,High-performance coatings,Ceramic tiles,Battery electrode coatings,Recycled plastic components,Herbal tea blends,Wear-resistant ceramic components,Ammonium nitrate fertilizers,Anode materials for lithium-ion batteries,Reclaimed rubber products,Lactase enzyme supplements,Coated functional textiles,Biodegradable plastic wrap,Talcum powder,Graphite foil,Corn syrup solids,Truffle-infused oils,Gluten-free flours,Zirconia dental crowns,Artisan flours,Wax polish,Wax emulsions,Fortified animal feed,Carbon nanotubes
- Steps before
- Purification,Drying,Emulsification,Grinding,Calibration
- Steps after
- Sterilization,Packing,Coating,Tablet Pressing,Analysis
- Input ingredients
- soft to medium-hard materials,granules,agglomerates,powder,dry powders,particles in liquids
- Output ingredients
- fine particles,classified powders,ultrafine powders,functionalized particles,dry fine milled materials,wet milled particles
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Dimensions (without function module and accessories)
- L 893 mm x W 616 mm x H 488 mm
- Weight dependent on equipment
- Approx. 80 kg
- Automation
- Touch panel with microprocessor
- Batch mode
- Continuous / Batch
- Function modules compatibility
- Multiple modules (e.g.,picosplit,picoplex)
- Batch vs. continuous operation
- Batch/Continuous
- Automation level
- Manual/PLC
- CIP/SIP
- Manual/CIP
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Particle size
- 50–1000 µm
- Machine footprint
- L 893 mm x W 616 mm x H 488 mm
- Weight
- Approx. 80 kg
- Control panel type
- Touch panel
- Platform material
- Brushed stainless steel
- Design
- Table-top ergonomic design
- Media supply
- Pivoted media supply adapter
- Control panel type
- Touch panel
- Platform type
- Table-top design
- Controller type
- Microprocessor
- Integration system
- LAN interface for remote control and LIMS connection