Vacuum conveyors for explosive and inert gas environments

Optimize the safe transfer of hybrid mixtures and fine powders in explosive atmospheres by maintaining an inert gas environment, ensuring both efficient material handling and compliance with safety standards.

Safely Conveys and Inerts Hazardous Powders

Volkmann’s INEX Inerting Vacuum Conveyors are engineered to handle hazardous materials safely and efficiently in pharmaceutical and chemical processing environments. These conveyors operate by initially sucking materials into a separator, then utilizing an inert gas such as nitrogen to safely discharge the product, maintaining oxygen levels below 7% to prevent ignition.

The systems are pneumatic, requiring no electricity, which eliminates ignition sources and allows use in explosion and dust zones. They are certified under directive 94/9/EG (ATEX Directive) for safe use in hazardous applications, making them ideal for processing active pharmaceutical ingredients, specialty chemicals, and metal powders.

With a completely electrically conductive design, the conveyors operate with low transportation speeds, minimizing heat production and avoiding hot surfaces or rotary parts. Integration into a continuous production line is seamless, with an easy-to-control and operate interface. These systems are constructed in stainless steel, offering corrosion resistance and ensuring compatibility with a range of bulk materials.

Volkmann provides expert support and customization to meet specific operational needs, fulfilling stringent safety and performance demands in challenging industrial applications.

Benefits

  • Enhances safety by eliminating ignition sources in hazardous environments.
  • Ensures product integrity with inert gas atmosphere during transfer.
  • Reduces operational risks with fully pneumatic, electricity-free design.
  • Supports compliance with ATEX standards for explosive atmospheres.
  • Simplifies operation and integration with user-friendly controls.

General


Applications
Hybrid mixtures,Metal powders,Pharmaceutical tablets,Fine chemicals,Powders containing solvents,Pharmaceutical powder,Bulk materials,Chemical powder
End products
Silicon dioxide,Chemical reagents,Powdered antibiotics,Iron powders,Stainless steel powders,Paracetamol tablets,Active pharmaceutical ingredients,Magnesium stearate,Catalyst materials,Bulk fertilizers,Titanium dioxide,Specialty chemicals,Epoxy powder,Aluminium powder,Granulated chemicals,Solvent-based pigments,Aspirin tablets,Coating powders,Powder detergents
Steps before
Purification,Emulsification,Grinding,Material loading
Steps after
Discharge,Packing,Coating,Tablet Pressing,Sterilization
Input ingredients
bulk materials,powders,hybrid mixtures,solvents
Output ingredients
safely loaded bulk materials,discharged materials,processed powders
Market info
Volkmann is known for manufacturing vacuum conveying systems, specializing in pneumatic conveying of bulk materials. Their reputation for innovative and reliable equipment solutions in various industries positions them as a trusted provider for engineered-to-order material handling systems.

Technical Specifications


Ignition Sources
Free of ignition sources
Operation Mode
Pneumatic without electricity
Electrical Conductivity
Completely electrically conductive design
Interior Filling Volume
Small
Transportation Speed
Low
Heat Production
No heat produced
Surface Temperature
No hot surfaces
Rotary Parts
No rotary parts
Control,Operation
Easy to control and to operate
Oxygen Concentration During Discharge
Below 7%
Inert Gas Used
Nitrogen

Operating Characteristics


Automation level
Manual / PLC
Batch vs. continuous operation
Batch
Cleaning method
Manual
Energy efficiency
Optimized pneumatic operation
Inerting function
Yes,uses inert gas
Ignition source control
Free of ignition sources
Low transportation speed
Controlled
Safety in hazardous areas
ATEX certified
Pneumatic operation
No electricity needed
Temperature control
No heat produced

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Variable

Product type Characteristics


Explosion Risk
ATEX certified


EC-type examination certificate
No. TÜV 03 ATEX 7017 X

Physical Characteristics


Discharge method
Through discharge valve