Super high shear mixer for nano to micron powders
Achieve high-precision mixing and surface treatment of nano to micron-sized powders in a single device, optimizing particle design without the need for binders.

Mixes and Enhances Powders with Precision
The Nobilta Super High Shear Mixer from Hosokawa Micron is a state-of-the-art device engineered for precise powder processing. What sets the Nobilta apart is its ability to combine mixing, composing, surface treatment, and spheronization in a single, efficient process. Utilizing a high-speed rotor system operating at up to 30 m/s, it exerts equal impact, compression, and shear forces on individual particles, ensuring uniform processing without the need for binders. This mixer is ideal for a range of applications, including the production of pouch cell electrodes and epoxy resins, and finds use in industries such as pharmaceuticals, catalysts, and cosmetics. Its compact design supports batch operations and accommodates from nano to micron-sized particles, offering versatility in handling various materials, including heat-sensitive and sticky substances. Equipped with a water-cooled jacket, the Nobilta maintains consistent processing temperatures, which prevents degradation during high-energy tasks. Models are available to suit different production scales, ensuring integration into any workflow. With easy dismantling for maintenance and optional materials like hard-surfaced or ceramic-lined components, the Nobilta Super High Shear Mixer is both efficient and adaptable for any powder processing challenge.
Benefits
- Enhances particle uniformity and performance, improving end-product quality.
- Versatile handling of diverse materials, reducing the need for multiple machines.
- Maintains stable temperatures, preventing material degradation during processing.
- Compact design lowers installation footprint and associated space costs.
- Simplified maintenance minimizes downtime, boosting overall operational efficiency.
- Applications
- Pharmaceutical dry powder,Ceramics,Batteries,Metals,Cosmetics,Toner,Functional resins,Nuclear applications,Pigments,Catalysts,Dry powder inhalers
- End products
- Eyeshadow pigments,Pouch cell electrodes,Advanced ceramic composites,Inkjet printer toner,Epoxy resin,Foundation powder,Three-way catalytic converters,Polyester resin,Photocopier toner,Dispersion-strengthened alloys
- Steps before
- Particle design,Particle treatment,Nano-sizing,Powder drying
- Steps after
- Packing,Coating,Spheronization,Quality testing
- Input ingredients
- nano-sized particles,micron-sized particles,heat-sensitive materials,abrasive materials,sticky materials,hard to handle materials
- Output ingredients
- composite materials,improved chemical reaction,enhanced flowability,increased heat resistance,better electric performance,improved solubility,enhanced colour and tone,improved reactivity,better calcination ability,enhanced mechanical intensity,rounder particle shape,reduced BET surface area
- Market info
- Hosokawa Micron is renowned for specializing in the manufacturing of powder and particle processing technologies, including mixing, drying, and milling equipment. They are respected for their innovative solutions and engineering excellence in industrial engineered-to-order equipment markets.
- Rotor speed
- 30 m/s
- Batch volume
- 0.5–300 L
- Max. motor speed
- 780–6000 rpm
- Max. motor power
- 5.5–200 kW
- Length
- 750–3500 mm
- Width
- 450–2800 mm
- Height
- 1100–2300 mm
- Working mechanism
- Rotating high-speed rotor
- Integrated steps
- Mixing,composing,surface treatment,spheronization
- Batch vs. continuous operation
- Batch
- Energy efficiency
- Compact design with low running cost
- Heat management
- Water-cooled jacket
- Automation level
- Adjustable speed and run time
- Cleaning method
- Easy dismantling for cleaning
- Abrasion resistance
- High
- Cleanability
- Easy to dismantle for cleaning
- Corrosive resistance (e.g. acids)
- Optional ceramic lined components
- Density/particle size
- Suitable from nano to micron sizes
- Machine footprint
- 750x450x1100 mm to 3500x2800x2300 mm
- Batch volume
- 0.5 to 300 L
- Control panel type
- Manual / PLC
- Compact design
- Yes
- Cooling option
- Water-cooled jacket
- Control panel type
- Touchscreen / PLC
- Integration possibilities
- SCADA / ERP integration
- Discharge method
- Manual / Automatic
- Compact footprint
- Optimized for space efficiency
- Cooling jacket
- Water-cooled
- Rotor speed adjustment
- Variable