Super high shear mixer for nano to micron powders

Achieve high-precision mixing and surface treatment of nano to micron-sized powders in a single device, optimizing particle design without the need for binders.

Mixes and Enhances Powders with Precision

The Nobilta Super High Shear Mixer from Hosokawa Micron is a state-of-the-art device engineered for precise powder processing. What sets the Nobilta apart is its ability to combine mixing, composing, surface treatment, and spheronization in a single, efficient process. Utilizing a high-speed rotor system operating at up to 30 m/s, it exerts equal impact, compression, and shear forces on individual particles, ensuring uniform processing without the need for binders. This mixer is ideal for a range of applications, including the production of pouch cell electrodes and epoxy resins, and finds use in industries such as pharmaceuticals, catalysts, and cosmetics. Its compact design supports batch operations and accommodates from nano to micron-sized particles, offering versatility in handling various materials, including heat-sensitive and sticky substances. Equipped with a water-cooled jacket, the Nobilta maintains consistent processing temperatures, which prevents degradation during high-energy tasks. Models are available to suit different production scales, ensuring integration into any workflow. With easy dismantling for maintenance and optional materials like hard-surfaced or ceramic-lined components, the Nobilta Super High Shear Mixer is both efficient and adaptable for any powder processing challenge.

Benefits

  • Enhances particle uniformity and performance, improving end-product quality.
  • Versatile handling of diverse materials, reducing the need for multiple machines.
  • Maintains stable temperatures, preventing material degradation during processing.
  • Compact design lowers installation footprint and associated space costs.
  • Simplified maintenance minimizes downtime, boosting overall operational efficiency.

General


Applications
Pharmaceutical dry powder,Ceramics,Batteries,Metals,Cosmetics,Toner,Functional resins,Nuclear applications,Pigments,Catalysts,Dry powder inhalers
End products
Eyeshadow pigments,Pouch cell electrodes,Advanced ceramic composites,Inkjet printer toner,Epoxy resin,Foundation powder,Three-way catalytic converters,Polyester resin,Photocopier toner,Dispersion-strengthened alloys
Steps before
Particle design,Particle treatment,Nano-sizing,Powder drying
Steps after
Packing,Coating,Spheronization,Quality testing
Input ingredients
nano-sized particles,micron-sized particles,heat-sensitive materials,abrasive materials,sticky materials,hard to handle materials
Output ingredients
composite materials,improved chemical reaction,enhanced flowability,increased heat resistance,better electric performance,improved solubility,enhanced colour and tone,improved reactivity,better calcination ability,enhanced mechanical intensity,rounder particle shape,reduced BET surface area
Market info
Hosokawa Micron is renowned for specializing in the manufacturing of powder and particle processing technologies, including mixing, drying, and milling equipment. They are respected for their innovative solutions and engineering excellence in industrial engineered-to-order equipment markets.

Technical Specifications


Rotor speed
30 m/s
Batch volume
0.5–300 L
Max. motor speed
780–6000 rpm
Max. motor power
5.5–200 kW
Length
750–3500 mm
Width
450–2800 mm
Height
1100–2300 mm

Operating Characteristics


Working mechanism
Rotating high-speed rotor
Integrated steps
Mixing,composing,surface treatment,spheronization
Batch vs. continuous operation
Batch
Energy efficiency
Compact design with low running cost
Heat management
Water-cooled jacket
Automation level
Adjustable speed and run time
Cleaning method
Easy dismantling for cleaning

Material Compatibility


Abrasion resistance
High
Cleanability
Easy to dismantle for cleaning
Corrosive resistance (e.g. acids)
Optional ceramic lined components
Density/particle size
Suitable from nano to micron sizes

Physical Characteristics


Machine footprint
750x450x1100 mm to 3500x2800x2300 mm
Batch volume
0.5 to 300 L
Control panel type
Manual / PLC
Compact design
Yes
Cooling option
Water-cooled jacket

Custom Options


Control panel type
Touchscreen / PLC
Integration possibilities
SCADA / ERP integration
Discharge method
Manual / Automatic
Compact footprint
Optimized for space efficiency
Cooling jacket
Water-cooled
Rotor speed adjustment
Variable