Explosion-proof dissolver for chemical processing
Ensure safe and efficient dispersion in volatile environments with this advanced solution designed to handle large batch sizes and high-viscosity materials under stringent operational conditions.
Safely Dispenses and Mixes Large-Volume Batches
The DISPERMAT® SC6-EX from VMA-GETZMANN is engineered for high-stakes industrial environments, offering robust, explosion-proof capabilities. Utilizing a powerful hydraulic system, it dispenses and mixes large-scale liquid and slurry batches up to 2,000 liters. Ideal for sectors like agrochemicals, automotive coatings, and pharmaceuticals, it ensures precise and repeatable dispersion processes. Integration is seamless with PLC control, allowing for customizable parameters and remote operation. The stainless-steel construction offers excellent corrosion resistance, while options like LED lighting and temperature sensors enhance operational oversight. Certified under ATEX Directive 2014/34/EU, it maintains high safety standards for processing volatile substances. Maintenance is streamlined with accessible components and optional cleaning systems.
Benefits
- Ensures safe operation in explosive environments with ATEX certification.
- Enhances product consistency through precise, repeatable dispersion methods.
- Integrates seamlessly into production lines with advanced PLC control.
- Supports large-scale batch processing, maximizing production efficiency.
- Reduces operational costs with robust, corrosion-resistant materials for longevity.
- Applications
- Ceramics,Spice pastes,Printing inks,Food additives,Agrochemicals,Polishing agents,Liquid crystal displays,Construction chemistry,Carbon materials,Cosmetics,Fuel cells,Coatings,Artists' colors,Adhesives and sealants,Automotive paints,Batteries,Pharmaceuticals
- End products
- Oil paints,Lithium-ion battery electrodes,Recovered carbon black powder,Pesticides,Glazed ceramic tiles,Anti-corrosion paints,Diamond polish,Flavor enhancers,Photopolymer inks,Concrete admixtures,Oled display layers,Automotive base coats,Automotive clear coats,Pem fuel cell membranes,Curry paste,Tablet coatings,Silicone sealants,Herbicides,Epoxy adhesives,Lipsticks
- Steps before
- Mixing,Grinding,Heating,Pre-dispersion,Material Preparation
- Steps after
- Coating,Packaging,Quality Control,Final Inspection,Cooling
- Input ingredients
- paints and varnishes,pigments and additives,printing inks,chemicals,plastics,construction chemicals,electronics materials,adhesives,coatings,pharmaceutical ingredients,cosmetic ingredients,agrochemicals,ceramic materials
- Output ingredients
- homogeneous dispersion,finely dispersed pigments,finished coatings,processed printing inks,mixed agrochemical solutions,prepared pharmaceutical mixtures,cosmetic formulations,refined ceramic products
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Speed
- 100 – 985 rpm
- Torque
- 876 – 1069 Nm
- Container Capacity
- 500 – 2500 litres
- Container Clamping Range
- Ø 80 – 150 cm
- Container Height
- 85 – 176 cm
- ATEX Protection Class
- II 2G Ex h IIB T3 Gb
- Height Adjustment
- Hydraulic
- Control
- CN / C / SC / PLC
- Weight
- 4300 kg
- Automation level
- Manual / PLC / SCADA / C / SC / PLC
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Height adjustment
- Hydraulic
- ATEX compliance
- ZONE 0/1/2 explosion protection
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Agglomeration Risk
- Low/Medium/High
- Container Shape
- Standard/Custom
- ATEX certification
- Directive 2014/34/EU (ATEX 100a),II 2G Ex h IIB T3 Gb
- TÜV certification
- EN ISO 13849-1
- Machine footprint
- 140 x 400 x 310 cm
- Container capacity
- 500 ‒ 2500 litres
- Container clamping range
- Ø 80 ‒ 150 cm
- Container height
- 85 ‒ 176 cm
- Weight
- 4300 kg
- Height adjustment
- Hydraulic
- Control panel type
- CN / C / SC / PLC
- Speed adjustment
- Infinitely variable
- Height adjustment
- Hydraulic
- Software
- WINDISP© 7
- Safety module
- DISPERSAFE® TÜV Certified
- Process control
- Repeatable dispersion results
- Speed adjustment mechanism
- Rotary pulse encoder
- Documentation
- QA via WINDISP© 7 software