Chemical and mineral processing centrifuge

Optimize your chemical and mineral extraction processes with this high-performance decanter centrifuge, ideal for efficient separation and dewatering, reducing moisture levels while maximizing clarity and purity in your applications.

Separates and Dewaters Liquids and Solids

The 2-Phase Decanter Centrifuge chemMaster from GEA is engineered to deliver superior performance in chemical, mineral, food, and pharmaceutical processing. This centrifuge efficiently clarifies and dewaters mixtures by utilizing a solid-wall bowl with cylindrical and conical sections, enabling precise separation and drying of solids. It features a GEA summationdrive for high differential speeds and torque, ensuring high processing capacities. Common applications include ammonium sulfate purification, lithium carbonate refining, brewery yeast recovery, and wastewater sludge treatment. With the ability to handle continuous and automatic operations, it can process a wide range of product types, including liquids, slurries, solids, and cakes.

Automation is seamless with frequency-controlled motors and remote monitoring capabilities, while its energy-efficient design minimizes consumption. Constructed from high-alloyed duplex steels and Hastelloy C276, it offers excellent corrosion resistance. The centrifuge is CIP-compatible, supporting effective cleaning and maintenance, and complies with strict European ATEX explosion protection standards. Customization and engineering support are available to tailor configurations according to specific operational requirements.

Benefits

  • Enhances product purity with efficient separation and dewatering processes.
  • Minimizes operational costs through energy-efficient variable-speed motor technology.
  • Increases safety and compliance with ATEX-certified explosion protection.
  • Extends equipment lifespan with high corrosion-resistant materials.
  • Simplifies maintenance and cleaning with CIP compatibility.

General


Applications
Chemical processing,Mineral processing,Food and beverage,Pharmaceutical,Environmental applications
End products
Brewery yeast,Ammonium sulfate,Wastewater sludge,Vegetable oil,Lithium carbonate,Vitamin supplements
Steps before
Grinding,Purification
Steps after
Clarification,Dewatering,Separation,Drying
Input ingredients
chemical materials,mineral processing materials,liquid with solids
Output ingredients
clarified liquid,dewatered solids,separated phases
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Separation type
2-phase
Design application
Dewatering,separation,washing
Bowl type
Solid-wall with cylindrical and conical sections
Liquid discharge method
Centripetal pump
Scroll mechanism
Solid transport to discharge
Drive type
GEA summationdrive
Differential speed adaptation
Frequency-controlled motor
Product-contacting material
Stainless steel,high-alloyed duplex steels,super duplex steels,Hastelloy C276
Temperature resistance
Up to 130 °C
Capacity
High solid capacities
Explosion protection
Gas-tight,ATEX compliance

Operating Characteristics


Working mechanism
Centrifugal force with deep-pond design
CIP capabilities
CIP-compatible design
Discharge method
Pressure discharge with centripetal pump
Automation level
Intelligent kinematics with frequency-controlled motor
Batch vs. continuous operation
Continuous operation
Energy efficiency
High efficiency with variable speed motor

Material Compatibility


Corrosive resistance (e.g. acids)
High-alloyed duplex steels,super duplex steels,Hastelloy C276
Cleanability
CIP-compatibility


ATEX certification
Gas-tight decanters comply with European ATEX standard
Explosion protection
Available
CE marking
CE marking indicates compliance with EU regulations

Physical Characteristics


Bowl shape
Cylindrical and conical
Discharge method
Centripetal pump
Material
Stainless steel,high-alloyed duplex steels,super duplex steels,Hastelloy C276
Operating temperature
Up to 130°C
CIP compatibility
Yes