Nano bead mill for laboratory wet grinding

Achieve ultra-fine particle dispersion and consistent milling results with this high-performance nano bead mill, ensuring precise control for your laboratory’s wet grinding processes.

Mixes and Disperses Industrial Materials Efficiently

The DISPERMAT® SC4 series from VMA-GETZMANN offers precise mixing and dispersion solutions for industrial applications. What sets this equipment apart is its ability to achieve uniform particle distribution and control viscosity, essential for high-quality end products like crop protection sprays and lithium-ion battery anodes. Utilizing high-shear mixing and dispersion, it integrates seamlessly into existing production lines with PLC control and remote monitoring. With throughput capacities ranging from 30 to 2000 liters, these dissolvers efficiently handle batch and continuous operations. Available in both stainless steel and explosion-proof ATEX models, they ensure material compatibility and safety compliance. The compact design allows for easy cleaning and maintenance, while engineering support is on hand for customization needs such as rotor speed and chamber size adjustments.

Benefits

  • Achieves consistent product quality with precision mixing and dispersion control.
  • Minimizes operational costs through energy-efficient design and variable-speed motor optimization.
  • Enhances production flexibility, handling a wide range of viscosities and material types.
  • Ensures safety and compliance with ATEX-certified models for explosive environments.
  • Simplifies maintenance and cleaning with a user-friendly compact design.

General


Applications
Sealants,Cosmetics,Ship paints,Road marking paints,Printing inks,Nanomaterials,Carbon materials,Conductive coatings,Food supplements,Artist colors,Agrochemicals,Technical ceramics,Polishing agents,Pharmaceuticals,Battery materials,Building coatings,Food additives,Anti-friction coatings,Adhesives,Automotive coatings,Special paints for wind turbines
End products
Exterior house paints,Reflective road markings,Digital inkjet inks,Marine antifouling paints,Diamond polishing slurry,Acrylic paints,Silver conductive ink,Vitamin d supplements,Quantum dots,Ibuprofen tablets,Recovered carbon black,Lip gloss,Lithium-ion battery anodes and cathodes,Anti-corrosion coatings for turbines,Crop protection sprays,Silicone sealants,Zirconia dental crowns,Teflon spray coating,Car clear coats,Epoxy adhesives
Steps before
Pre-mixing,Material feeding,Emulsification,Pre-grinding
Steps after
Quality assurance,Filling and packaging,Coating application,Final homogenization
Input ingredients
raw materials,anode materials,cathode materials,slurries,conductive additives,pigments,binders,spices,color pigments,fats and oils,food additives,nanoparticles
Output ingredients
homogeneous dispersions,anode and cathode materials,slurries,coatings,inks,paints,polished surfaces,food pastes,cosmetics,nano-scale products,emulsions
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
0.3 - 55 kW
Speed
Up to 6000 rpm
Product Capacity
0.05 - 2000 litres
Control
CN / C / SC / PLC
Milling chamber volume
0.05 - 0.5 litres
ATEX Certification
Available (e.g.,-EX models)
Automation
PLC-controlled
Batch size
30 - 2000 litres
Vacuum capability
Available
Grinding system material
ZrO2 / SiSiC / hard metal
Compatibility
Multiple materials
Process control
C Technology

Operating Characteristics


Working Mechanism
Dissolver,Bead Mill,Basket Mill
Integrated Steps
Mixing,Dispersion,Grinding
Control Options
PLC,C Technology,Manual
Automation Level
Automatic,Semi-Automatic,Manual
Batch vs. Continuous Operation
Batch or Inline Continuous
Changeover Time
Quick-Change Systems Available
CIP/SIP
Easy-to-Clean,Manual Recommended
Air Incorporation Control
Vacuum Dissolvers Available
Energy Efficiency
Optimization for Low Power Consumption

Material Compatibility


Abrasion resistance
ZrO2 zirconium oxide
Corrosive resistance (e.g. acids)
SiSiC silicon carbide
Density/particle size
0.05 - 2 litres

Product type Characteristics


Agglomeration risk
High for powders
Heat sensitivity
Managed with vacuum systems

Physical Characteristics


Tank Size
30–2500 litres
Discharge Method
Pneumatic press out
Control Panel Type
C,PLC

Custom Options


Control panel type
CN / C / SC / PLC
Integration possibilities
USB,Wi-Fi (LAN expected in 2022)
Modular design
Quick-change systems,adaptable for larger beads
Software interface
WINDISP© 7
Safety Standard
ATEX