High-performance dispersing and mixing solutions
Enhance your mixing and dispersing processes with advanced fluid stream technology that handles both liquids and powders, ensuring homogeneous integration and efficient product preparation for diverse applications.
Mixes and Disperses Powders and Liquids Efficiently
The YSTRAL Dispermix is a versatile high-shear mixing and dispersing unit designed for chemical, food, and cosmetics applications. It excels in integrating mixing and dispersing into a seamless process, optimizing the production of adhesives, emulsified sauces, and facial creams. The Dispermix operates by generating two fluid streams, one vertically to ensure complete tank circulation and one horizontally for thorough dispersion, effectively handling solids and liquids. With power options from 0.5 to 55 kW and a variable speed range up to 3,600 min-1, it adapts to various processing needs. Constructed with stainless steel and available in explosion-resistant designs, it ensures durability and safety. This equipment’s capability to suspend heavy sediments and prevent air ingress makes it ideal for demanding production environments. Moreover, with options for stainless steel or specialized materials, it meets various industry standards and allows for easy cleaning and maintenance.
Benefits
- Enhances product consistency by combining mixing and dispersion in one step.
- Increases efficiency by preventing agglomerate formation and ensuring homogeneous distribution.
- Adapts to diverse processing environments with customizable speed and power configurations.
- Ensures safety and durability with explosion-resistant and corrosion-resistant design options.
- Simplifies cleaning and maintenance, minimizing production downtime.
- Applications
- Food,Household and cosmetics,Chemical,Coatings and inks,Paints,Pharmaceutical
- End products
- Epoxy coatings,Emulsified sauces,Protein shakes,Salad dressings,Vitamin supplements,Facial creams,Shampoo formulations,Polyurethane paints,Adhesives,Water-based inks
- Steps before
- Powder Filling,Liquid Extraction,Material Preparation,Raw Material Handling
- Steps after
- Homogenization,Final Mixing,Quality Control,Packaging
- Input ingredients
- powder,liquid,solid components,drops,agglomerates,heavy sediments,fat blocks,wax blocks
- Output ingredients
- homogeneous mixture,dispersed product,comminuted components
- Market info
- Ystral is known for its expertise in mixing, dispersing, and powder wetting technologies, providing high-quality engineered-to-order equipment solutions for industries such as chemicals, pharmaceuticals, and food, renowned for innovation, reliability, and efficiency in process optimization.
- Power
- 0.5 – 55 kW
- Voltage
- 230 / 400 / 500 V,50 Hz,custom voltages possible
- Speed
- 750 / 1.500 min-1,1,500 / 3,000 min-1 stepless up to 3,600 min-1 with frequency converter
- Seal Type
- Lip seal,mechanical seal single or double depending on application condition
- Options
- Explosion-resistant design,certificate,qualifications
- Material Type
- Stainless steel 1.4404 (AISI 316 L),special material
- Bearing Flange Material
- Aluminium coated,1.4404 (AISI 316 L)
- Mixing and dispersing method
- Vertical intensive mixing with simultaneous dispersion
- Fluid stream generation
- Vertical and horizontal sub-streams
- Comminution and dispersion
- Simultaneous comminution of agglomerates
- Air incorporation control
- No air ingress
- Installation flexibility
- Tank installation from above,below,laterally or on lifting frame
- Density/particle size
- 0.5–2.5 g/cm³
- Viscosity handling
- Low to high viscosity
- Container type
- Customizable
- Container size
- Variable
- Shear force adjustment
- Low to high shear
- Powder versus liquid induction
- Simultaneous
- Liquid handling
- Heavy sediments suspension and dispersion
- Heat sensitivity
- Not specified
- Foaming
- Air ingress control
- Material characteristics
- Agglomerates comminution
- Discharge method
- Tank installation from above,below or laterally
- Integration possibilities
- Tank installation from above,below,or laterally
- Discharge method
- Operation on the lifting frame
- Material choice
- Stainless steel 1.4404 (AISI 316 L)
- Seal type
- Lip seal,mechanical seal single or double
- Design options
- Explosion-resistant design