Pilot plant homogenizer for continuous operation
Achieve consistent fluid textures and prolonged shelf life with high-pressure homogenization, ideal for laboratory tests and pilot production phases where precision and scalability are critical.
Homogenizes and Stabilizes Liquid Formulations
The Pony NS2006L and Panther NS3006L from GEA are high-pressure laboratory homogenizers designed for small-scale production and testing across the food, beverage, pharmaceutical, biotechnology, and cosmetic industries. Capable of operating up to 1500 bar, these units achieve exceptionally uniform particle distribution, crucial for stability in products ranging from protein shakes and insulin solutions to face creams and essential oil blends. The system’s plug-and-play design ensures seamless integration into existing laboratories or pilot plants, while its robust construction provides reliable, continuous operation. Equipped with a user-friendly interface, the machines offer easy control and monitoring, reducing downtime and ensuring efficient processing. Available in stainless steel, they excel in environments that require stringent hygiene and corrosion resistance. Certified to comply with industry standards, these homogenizers also feature easy-to-maintain components, minimizing operational disruptions. For tailored solutions, GEA provides engineering support to customize specifications to meet unique processing requirements.
Benefits
- Ensures product consistency with precise particle size reduction.
- Simplifies integration with plug-and-play setup for immediate use.
- Minimizes operational disruptions with easy maintenance and cleaning features.
- Complies with industry standards, ensuring safe use in regulated environments.
- Adapts to diverse formulations, enhancing versatility across applications.
- Applications
- Food,Chemicals,Biotechnology,Liquid formulations,Beverage,Cosmetics,Pharmaceuticals
- End products
- Dairy milk,Face creams,Vaccine suspensions,Probiotic cultures,Emulsifying waxes,Liquid detergents,Protein shakes,Insulin solutions,Pigment dispersions,Herbal extracts,Essential oil blends,Hair serums,Fruit juices
- Steps before
- Emulsification,Nanoemulsion preparation,Sample preparation,Nanoparticle dispersion
- Steps after
- Stabilization,Packing,Sterilization,Storage,Quality control
- Input ingredients
- nanoparticles,nanodispersions,nanoemulsions,food ingredients,beverage ingredients,pharmaceutical samples,biotechnology materials,cosmetic ingredients,chemical samples
- Output ingredients
- stabilized liquids,homogenized materials,longer shelf life products
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Max Pressure
- 1500 bar
- Flow Rate
- 35–120 l/h
- Operation Type
- Continuous
- Installation
- Plug,Play
- Sample Volume
- Limited
- Standalone Unit
- Yes
- Application Fields
- Food,Beverage,Pharmaceutical,Biotechnology,Cosmetic,Chemical
- Maximum Pressure
- 1500 bar
- Sample Volume Compatibility
- Limited sample volumes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Batch vs. Continuous
- Continuous
- Industries
- Food,Beverage,Pharmaceutical,Biotechnology,Cosmetic,Chemical
- Production Scale
- Lab Testing to Industrial Production
- Control panel type
- PLC interface,touch screen
- Integration possibilities
- SCADA,IoT compatibility
- Compact footprint
- Standalone,plug,play
- Customization in pressure settings
- Up to 1500 bar
- Flow Rate options
- Variable (35 l/h to 120 l/h)
- Model variants
- Pony NS2006L,Panther NS3006L