En-masse chain conveyor for bulk material handling

Streamline your bulk material handling with a gentle, efficient system that eliminates internal disturbance and ensures smooth, continuous flow for diverse solid and granular materials.

Conveys and Elevates Bulk Materials Efficiently

The MoveMaster En-Masse Chain Conveyor from Qlar provides a robust solution for gentle and efficient bulk material handling in industries like chemicals, fertilizers, and cement production. Utilizing an en-masse movement principle, it ensures material behaves like a liquid, moving smoothly in a solid column without internal disturbance or pressure, preserving material integrity. The system is designed to accommodate a range of applications, handling solid granules with capabilities to convey vertically, horizontally, and around bends within a completely enclosed, dust-tight system. Available in standard sizes from 200mm, it offers flexibility to meet diverse production requirements, with two-way capabilities for bidirectional conveying.

The MoveMaster excels in efficiency with low power consumption, potentially running at a fraction of the cost of dense phase conveying systems, and supports continuous, fully automatic operation through basic control systems. Constructed with heavy-duty, modular components, it features high-strength chains, choke detectors, and overload switches for reduced maintenance demands and enhanced operational reliability. This system integrates seamlessly into existing production lines, offering multiple inlets and outlets for optimized material flow and is particularly favored for its environmentally friendly design, ensuring safe, contamination-free environments with minimal manual intervention.

Benefits

  • Optimizes energy usage, potentially lowering operating costs by as much as 90% compared to traditional methods.
  • Minimizes material degradation through gentle handling, preserving product quality.
  • Enhances operational efficiency with continuous, fully automatic processes.
  • Integrates seamlessly into production lines with versatile layout options and multiple inlets/outlets.
  • Ensures safe, dust-free environments with fully enclosed, weatherproof construction.

General


Applications
Sealants,Steel,Polyolefins,Catalysts,Cement,Chemicals,Agrichemicals,Biomass,Batteries,Film,Personal care,Bioplastics,Compounds,Bulk materials,Additives,Power plants,Fertilizers,Recycling,Home care,Colorants,Paint,Coatings,Adhesives,Masterbatch
End products
Steps before
Bulk Material Handling,Loading,Intaking
Steps after
Discharging,Distribution,Packing
Input ingredients
dry bulk materials,bulk materials,solid materials
Output ingredients
bulk materials conveyance,en-masse conveyed solids,discharged bulk materials
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Conveyor Size
200mm wide upwards
Power Running Cost
1/10 of dense phase conveying
Material Movement
En-Masse
Conveyor Type
En-Masse
Automation
Manual to fully automatic
Maintenance
Low Cost,infrequent intervals
Column Movement
Vertical or inclined plane
Load Type
Uniform load
Containment
Fully enclosed dust-tight
Chain Design
High strength,skeletal flight configuration

Operating Characteristics


Working mechanism
En-masse conveying
Automation level
Manual / PLC / SCADA
Conveying direction flexibility
Two-way
Material handling method
Gentle handling
Versatility
Handles various bulk materials
Cost effectiveness
Competitive capital costs and low power running costs
Maintainability
Low-cost maintenance
Environmental suitability
Dust-tight and weatherproof
Layout adaptability
Specialized features for plant layout

Material Compatibility


Abrasion resistance
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Cleanability
Yes
Corrosive resistance (e.g. acids)
Yes

Physical Characteristics


Conveyor Size
200mm wide and upwards
Construction
Heavy duty rigid construction in simple modules
Enclosure
Dust-tight steel casing
Configuration
Skeletal flight configuration
Chain Design
High strength chain
Handling Method
En-Masse conveying and elevating
Feed/Discharge Method
Multiple inlets and/or outlets

Custom Options


Control panel type
BASIC control systems
Operation direction
Two-Way conveying
Transfer points construction
Dust-tight and weatherproof
Chain design
Skeletal flight configuration
Column movement type
En-Masse movement
Intake/discharge configuration
Multiple inlets and/or outlets