High torque top entering mixer

Ensure consistent high-torque mixing for various industrial applications with this robust top entry solution, designed to handle challenging fluid dynamics and maintain operational efficiency in complex production environments.

Mixes and Blends High-Torque Liquid and Slurry

The Lightnin 98 Series High Torque Top-Entry Mixer by SPX FLOW is engineered to meet the rigorous demands of heavy-duty mixing applications across diverse sectors like chemical processing, pharmaceuticals, and food production. This mixer stands out with its parallel drive and double reduction design, offering significant installation flexibility in space-constrained environments. The unique gear isolation minimizes unwanted deflection, enhancing gear longevity and reliability by separating fluid forces from impacting the gearing mechanism.

Primarily serving industries such as oil and gas, dairy, and plant-based processing, this mixer efficiently blends and mixes liquids and slurries, producing consistent end-products like fruit juice concentrates and skincare creams. Its robust configuration supports continuous operations with ease, driven by available motor outputs ranging from 20 to 150 HP and rotational speeds between 20 and 100 RPM.

Equipped with an integral positive displacement pump, the Lightnin mixer ensures continuous lubrication without the need for additional motors, optimizing energy use with a compact drive design that reduces oil requirements. Constructed with carburized and ground helical gearing, it ensures quiet operation and extended operational life. For demanding environments, the mixer offers options in open tank, stuffing box, or mechanical seal configurations.

Compliance with AGMA standards underscores its robustness, while optional features like the seal cartridge allow for swift maintenance, boosting uptime. Available in various material grades, it addresses industry-specific corrosion resistance needs, making it a versatile choice for companies seeking reliability and performance in high-torque mixing solutions.

Benefits

  • Enhances operational reliability by preventing gear misalignment and deflection.
  • Minimizes maintenance efforts with quick and easy seal cartridge replacement.
  • Optimizes energy efficiency through reduced oil requirements and integrated lubrication.
  • Suitable for confined installation spaces, maximizing use of available area.
  • Ensures consistent product quality with robust mixing for various liquid and slurry applications.

General


Applications
Personal care,Chemical processing,Beverage processing,Marine,Fats and oils,Pet food,Plant-based processing,Oil and gas,Dairy processing,Food processing,Water and wastewater treatment,Horticulture,Pharmaceutical
End products
Fruit juice concentrates,Medicinal syrups,Marine fuel additives,Edible oils,Crude oil derivatives,Pet food formulations,Chemical additives,Treated wastewater,Sauces and dressings,Yogurt,Skincare creams,Nutrient solutions for plants,Plant-based milk
Steps before
Filtration,Heat Exchanging,Homogenization,Deaeration
Steps after
Separation,Sterilization,Packing,Storage
Input ingredients
Output ingredients
Market info
SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.

Technical Specifications


Power Range
15 - 130 kW
Horsepower
20 to 150 HP
Speed
20 to 100 RPM
Drive Type
Parallel shaft,double reduction
Gearing Type
Carburized and ground helical gearing
Lubrication System
Integral positive displacement pump
Lubrication Type
Forced lubrication system
Seal Type Options
Open tank,stuffing box or mechanical seal

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


AGMA Standard
8005-D94

Physical Characteristics


Drive Design
Parallel shaft,double reduction
Footprint
Compact
Mounting
Standard flanged motors and pedestal mounted
Discharge Method
Open tank,stuffing box or mechanical seal options
Drive Type
Top Entry Mixer
Power
20 to 150 HP
Speed
AGMA speeds from 20 to 100 RPM

Custom Options


Seal cartridge type
Stuffing box / mechanical seal
Drive design
Parallel shaft,double reduction
Mounting plate
Integral
Motor type
Standard flanged motors
Lubrication system
Integral positive displacement pump
Gear design
Carburized and ground helical gearing