Industrial mixer for batch granules or grains

Achieve precise mixing with seamless integration of heating, sterilization, and drying processes, ensuring uniform quality and enhanced efficiency for powder and granule production.

Mixes, Heats, and Coats Industrial Batches

The Pegasus® Mixers from Dinnissen BV are a versatile set of industrial paddle mixers designed for batch and continuous operations across diverse industries such as food, pharma, and chemicals. Featuring dual counter-rotating blades within a droplet-shaped chamber, the mixers achieve precise and homogeneous mixing. They integrate seamlessly with processes like heating, drying, and vacuum processing, catering to applications including nutraceutical powder blending, pet kibble production, and pharmaceutical tablet undergoing. Operating at high speeds with a processing capacity up to 3000 liters per batch, these mixers provide efficiency and precision.

Automation is managed through advanced PLC controls with options for remote monitoring, ensuring seamless integration with your existing production line. To minimize energy consumption, the mixers are optimized for variable speeds, reducing operating costs significantly. Constructed from stainless steel, these mixers offer superior corrosion resistance and are suitable for handling various materials like powders and granules.

The Pegasus® Mixer series complies with strict industry standards, such as GMP and FDA guidelines, making them appropriate for sensitive processing conditions. Cleaning is facilitated through a Clean-In-Place (CIP) system, enhancing operational hygiene and reducing downtime. Additionally, Dinnissen offers extensive customization, including adjustable blade speeds and chamber configurations, supported by engineering expertise to tailor solutions specific to your production needs.

Benefits

  • Ensures consistent product quality through precise and homogeneous mixing.
  • Increases operational efficiency by combining multiple processes in one system.
  • Reduces energy costs with variable-speed motor optimization.
  • Minimizes contamination risk with automated Clean-In-Place (CIP) system.
  • Complies with industry standards, enabling safe processing for sensitive applications.

General


Applications
Food,Chemicals,Feed,Teas,Pet food,Confectionery,Cereals,Pharma,Minerals,Aquafeed,Dairy
End products
Muesli base flakes,Mineral supplements,Nutraceutical powders,Cornflakes,Pharmaceutical tablets,Hard candies,Breakfast cereals,Milk powder,Gummy candies,Granola,Animal feed pellets,Pet kibble,Fish meal,Herbal tea blends,Cheese powder,Vitamin premixes
Steps before
Intake,Transport,Dosing,Weighing
Steps after
Sifting,Screening,Packaging,Filling
Input ingredients
powders,granules,grains,water,steam,fats,bulk materials
Output ingredients
homogeneously mixed batch,sterilized product,dry product,coated product,acidified product
Market info
Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.

Technical Specifications


Mixing capacity
10–3000 liters per batch
Mixing time
60 seconds per batch
Blending blades
Dual blades,counter-rotating
Heating capability
Steam sterilization
Vacuum operation
Yes
Temperature control
Adjustable
Air bubble elimination
Yes
Coating application
Advanced spray system
Product feeding
Airtight seal
Mixing chamber shape
Droplet shape
Homogeneity
100% product preservation,0% waste

Operating Characteristics


Working mechanism
Dual-axis paddle system
Integrated steps
Mixing with heating,drying,coating
Batch vs. continuous operation
Batch or inline
Automation level
PLC / SCADA
CIP/SIP
CIP capable
Cleaning method
CIP / Manual
Air incorporation control
Vacuum mixing
Energy efficiency
Low kWh/kg

Material Compatibility


Biological compatibility
Food,Pharma,Pet food
Cleanability
High,suitable for food processing
Corrosive resistance (e.g. acids)
Suits applications like acidification
Density/particle size
0.5–2.5 g/cm³

Physical Characteristics


Machine footprint
Compact footprint
Tank shape
Droplet-shaped mixing chamber
Blade system
Two-axis paddle system
Capacity
10 to 3000 liters per batch
Feed method
Airtight seal top feed
Discharge method
Base hatches for discharge

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
PLC / SCADA Integration
Discharge method
Bottom hatch with airtight seal
Heating options
Steam / Thermal
Vacuum capability
Yes
Coating system
Spray Application