High corrosion-resistant vacuum systems for chemical industries

These high corrosion-resistant vacuum systems are designed to handle extreme environments, efficiently extracting and condensing corrosive vapors where standard materials fail, ensuring continuous operation and safety in demanding conditions.

Extracts and Condenses Corrosive Gases and Vapors

The high corrosion-resistant vacuum systems by GEA integrate advanced graphite technology to efficiently extract and condense corrosive gases and vapors. These systems employ multi-stage steam jet pumps and are ideal for tough chemical and pharmaceutical operations where standard materials fail. With graphite’s superior thermal conductivity and resistance to chemical attack, these vacuum pumps withstand harsh environments, particularly those with halogenated gases.

These vacuum systems are extensively applied in fields ranging from chemical manufacturing to food production, producing outputs like halogenated gases, purified gas streams, and specialty chemicals. Capable of operating under pressures down to 0.1 mbar, they use steam jet compressors and ejectors to maintain optimal vacuum conditions. They are also uniquely adaptable, seamlessly replacing outdated ceramic systems without modifications, thereby enhancing energy efficiency and reducing operating costs.

Further enhancing integration, the vacuum systems are available with block, shell-and-tube, and plate heat exchangers, all fabricated from resistant graphite materials. No moving parts ensure minimal maintenance while allowing installation across diverse environments. These systems cater to continuous operations with options for manual interventions and can be tailored to specific process requirements, supported by GEA’s robust engineering assistance.

Benefits

  • Reduces maintenance needs with durable, corrosion-resistant graphite construction.
  • Optimizes energy use through adaptable steam consumption.
  • Easily upgrades existing systems without requiring modifications.
  • Enhances plant safety and reliability in handling corrosive materials.
  • Minimizes installation space with compact, multistage design.

General


Applications
Marine,Personal care products,Gas,Beverage,Refrigeration,Oil,Food production,Chemical industry,Heating,Environment,New food,Pharmaceutical
End products
Halogenated gases,Deodorized products,Evaporated concentrates,Pharmaceutical intermediates,Refrigerants,Specialty chemicals,Corrosive vapors,Desalinated water,Distillation residues,Purified gas streams,Lye mixtures,Crystallized substances,Acid solutions,Refined oils,Heat exchangers
Steps before
Extraction,Collection of corrosive gases,Initialization of vacuum conditions
Steps after
Condensation,Cooling,Dewatering,Purification of vapors
Input ingredients
corrosive gases,halogen compounds,vapors
Output ingredients
suction pressures,condensed vapors,energy-optimized system,improved performance
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Corrosion resistance
High
Material
Graphite
Thermal conductivity
Excellent
Operating pressure
Down to 0.1 mbar
Installation
Barometric / Non-barometric
Ice formation prevention
Heated operation
Steam consumption optimization
Adaptable to process

Operating Characteristics


Corrosion resistance
High
Temperature change resistance
High
Gas-tightness
Impregnation technique
Suction pressure
Down to approx. 0.1 mbar
Non-barometric installation
Capable
Adaptable to process conditions
Yes
Energy efficiency
Optimized

Material Compatibility


Thermal conductivity
High
Temperature change resistance
High
Gas-tightness
Impregnated graphite
Graphite compatibility
Suitable

Physical Characteristics


Compact design
Yes
Machine footprint
Compact/Small dimensions
Material
Graphite
Shape
Multi-stage / Modular
Heat exchanger type
Block / Shell-and-tube / Plate

Custom Options


Material of construction
Graphite
Heat exchanger type
Block heat exchanger,Shell-and-tube,Plate heat exchanger
Suction connection type
Barometric / Non-barometric installation
Installation type
Compact design
Ceramic to Graphite upgrade
Easily replaceable without modifications