Fluid bed granulator for industrial granulation

Optimize your production efficiency with versatile fluid bed granulation, ideal for precise particle coating and moisture control in complex formulations.

Fluid bed granulator for industrial granulation
Great for making:
Fluid bed granulator for industrial granulation Supplements Fluid bed granulator for industrial granulation Fine chemicals Fluid bed granulator for industrial granulation Coating materials Fluid bed granulator for industrial granulation Vitamins Fluid bed granulator for industrial granulation Coated tablets Fluid bed granulator for industrial granulation Multivitamin supplements Fluid bed granulator for industrial granulation Protein powder Fluid bed granulator for industrial granulation Effervescent granules Fluid bed granulator for industrial granulation Herbal supplements

Granulates, Coats, and Dries Diverse Solid Forms

The FC-M FLO-COATER® from Freund is a versatile fluid bed system designed for sophisticated granulation and coating processes. Leveraging top and bottom spray technologies, this equipment excels in pharmaceutical, nutraceutical, and fine chemical applications, producing coated tablets, granules, and powders with precise control. With scalable capacities from 20L to 1900L, it supports both pilot and production operations. Its patented Wurster Accelerator and GRANUREX® rotor technology enhance process efficiency, reducing time while ensuring uniform product quality. This PLC-controlled system features EcoClean™ technology and inline PAT monitoring, ensuring energy efficiency and real-time analysis. With options for 2-bar construction, it’s engineered for safe operations in demanding environments. The system supports various material options and meets stringent GMP standards, offering ease of integration and maintenance with features like self-cleaning filters and Smart-Safe™ containment. Customization and engineering support cater to specific process needs, ensuring seamless integration into your production line.

Benefits

  • Enhances product consistency with efficient granulation and coating processes, improving end-product quality.
  • Saves energy and reduces operational costs with optimized airflow and variable-speed control.
  • Ensures regulatory compliance with GMP and FDA standards for pharmaceutical production.
  • Minimizes cleaning downtime with self-cleaning filters and easy-maintenance design.
  • Offers flexible scalability, accommodating production needs from pilot to full-scale manufacturing.

General


Applications
Supplements,Fine chemicals,Granulation materials,Nutraceuticals,Tablets,Coating materials,Powders,Pharmaceuticals
End products
Vitamin powders,Polymer-coated tablets,Herbal remedy powders,Coated tablets,Dietary fiber supplements,Nutraceutical capsules,Antifungal tablets,Analgesic granules,Multivitamin tablets,Time-release medications,Encapsulated flavor powders,Protein powders,Anti-inflammatory tablets,Effervescent granules,Dietary supplement capsules,Enteric-coated drugs,Amino acid powders,Coated fine chemicals,Antioxidant capsules,Encapsulated aromatics,Herbal supplements,Probiotic tablets,Bubble bath powders,Calcium tablets,Sustained release granules
Steps before
Emulsification,Mixing,Weighing,Homogenization
Steps after
Drying,Coating,Tablet Pressing,Packing
Input ingredients
granulation solutions,coating solutions,dry polymers,powders
Output ingredients
granulated products,coated products,dry products,layered powders
Market info
Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.

Technical Specifications


Capacity
20L to 1900L
Automation
Automatic (Recipe Driven) and Manual Mode
Spray Coating Type
Top Spray Granulation,Bottom Spray
Filter Design Options
Polyester,Stainless Steel,Bag (Single/Double)
Particle Retention
Up to 2 Micron
Containment
Smart-Safe™ Optional
Drying Method
GRANUREX® Rotor Technology
System Construction
3-Piece Construction
Pressure
High Pressure – Low Volume Systems
Cleaning Method
Self Cleaning/Removable Cartridge Filters,Single Point Connection
Patented Technology
Wurster Accelerator System
Process Control
Validatable Process Control
Data Handling System
21 CFR Part 11
Product Movement
Tapered Expansion Chamber
Real Time Analysis
Moisture and Drying Analysis Optional
Handling Options
Mechanical,Vacuum,or Gravity
Control System
Color Touch Screen Control System

Operating Characteristics


Automation level
Automatic (Recipe Driven) and Manual Mode
Batch vs. continuous operation
Batch
CIP/SIP
EcoClean™ Technology
Cleaning method
Self Cleaning/Removable Cartridge Filters
Changeover time
Quick due to Removable Air Seals
Energy efficiency
High Pressure – Low Volume Systems

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ISO 9001
Certified
GMP Compliance
Yes
FDA Materials
Yes
CE Marking
Yes
ATEX Certification
Optional

Physical Characteristics


Scalable Capacities
20L to 1900L
Flexible System Configurations
3-Piece Construction
Product Handling
Mechanical,Vacuum,or Gravity
Filter Design Options
Polyester,Stainless Steel,Bag (Single/Double),Cartridge
Control Panel Type
Color Touch Screen
Discharge Method
Single Point Connection for Cleaning Solutions
Granulation and Coating Techniques
Top Spray Granulation,Bottom Spray,Wurster,GRANUREX®
Tapered Expansion Chamber
Improved Product Movement through Spray Zone
Equipment Groups
Fluid bed dryers Granulators High shear mixers Roller Compactors Spray Dryers
Product Groups
Chemicals Food Granules Nutraceuticals Pharmaceuticals Powder Tablets
Processes
Analysis Coating Drying Granulation Measurement & Control