Fluid bed granulator for industrial granulation
Optimize your production efficiency with versatile fluid bed granulation, ideal for precise particle coating and moisture control in complex formulations.
Granulates, Coats, and Dries Diverse Solid Forms
The FC-M FLO-COATER® from Freund is a versatile fluid bed system designed for sophisticated granulation and coating processes. Leveraging top and bottom spray technologies, this equipment excels in pharmaceutical, nutraceutical, and fine chemical applications, producing coated tablets, granules, and powders with precise control. With scalable capacities from 20L to 1900L, it supports both pilot and production operations. Its patented Wurster Accelerator and GRANUREX® rotor technology enhance process efficiency, reducing time while ensuring uniform product quality. This PLC-controlled system features EcoClean™ technology and inline PAT monitoring, ensuring energy efficiency and real-time analysis. With options for 2-bar construction, it’s engineered for safe operations in demanding environments. The system supports various material options and meets stringent GMP standards, offering ease of integration and maintenance with features like self-cleaning filters and Smart-Safe™ containment. Customization and engineering support cater to specific process needs, ensuring seamless integration into your production line.
Benefits
- Enhances product consistency with efficient granulation and coating processes, improving end-product quality.
- Saves energy and reduces operational costs with optimized airflow and variable-speed control.
- Ensures regulatory compliance with GMP and FDA standards for pharmaceutical production.
- Minimizes cleaning downtime with self-cleaning filters and easy-maintenance design.
- Offers flexible scalability, accommodating production needs from pilot to full-scale manufacturing.
- Applications
- Supplements,Fine chemicals,Granulation materials,Nutraceuticals,Tablets,Coating materials,Powders,Pharmaceuticals
- End products
- Vitamin powders,Polymer-coated tablets,Herbal remedy powders,Coated tablets,Dietary fiber supplements,Nutraceutical capsules,Antifungal tablets,Analgesic granules,Multivitamin tablets,Time-release medications,Encapsulated flavor powders,Protein powders,Anti-inflammatory tablets,Effervescent granules,Dietary supplement capsules,Enteric-coated drugs,Amino acid powders,Coated fine chemicals,Antioxidant capsules,Encapsulated aromatics,Herbal supplements,Probiotic tablets,Bubble bath powders,Calcium tablets,Sustained release granules
- Steps before
- Emulsification,Mixing,Weighing,Homogenization
- Steps after
- Drying,Coating,Tablet Pressing,Packing
- Input ingredients
- granulation solutions,coating solutions,dry polymers,powders
- Output ingredients
- granulated products,coated products,dry products,layered powders
- Market info
- Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.
- Capacity
- 20L to 1900L
- Automation
- Automatic (Recipe Driven) and Manual Mode
- Spray Coating Type
- Top Spray Granulation,Bottom Spray
- Filter Design Options
- Polyester,Stainless Steel,Bag (Single/Double)
- Particle Retention
- Up to 2 Micron
- Containment
- Smart-Safe™ Optional
- Drying Method
- GRANUREX® Rotor Technology
- System Construction
- 3-Piece Construction
- Pressure
- High Pressure – Low Volume Systems
- Cleaning Method
- Self Cleaning/Removable Cartridge Filters,Single Point Connection
- Patented Technology
- Wurster Accelerator System
- Process Control
- Validatable Process Control
- Data Handling System
- 21 CFR Part 11
- Product Movement
- Tapered Expansion Chamber
- Real Time Analysis
- Moisture and Drying Analysis Optional
- Handling Options
- Mechanical,Vacuum,or Gravity
- Control System
- Color Touch Screen Control System
- Automation level
- Automatic (Recipe Driven) and Manual Mode
- Batch vs. continuous operation
- Batch
- CIP/SIP
- EcoClean™ Technology
- Cleaning method
- Self Cleaning/Removable Cartridge Filters
- Changeover time
- Quick due to Removable Air Seals
- Energy efficiency
- High Pressure – Low Volume Systems
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ISO 9001
- Certified
- GMP Compliance
- Yes
- FDA Materials
- Yes
- CE Marking
- Yes
- ATEX Certification
- Optional
- Scalable Capacities
- 20L to 1900L
- Flexible System Configurations
- 3-Piece Construction
- Product Handling
- Mechanical,Vacuum,or Gravity
- Filter Design Options
- Polyester,Stainless Steel,Bag (Single/Double),Cartridge
- Control Panel Type
- Color Touch Screen
- Discharge Method
- Single Point Connection for Cleaning Solutions
- Granulation and Coating Techniques
- Top Spray Granulation,Bottom Spray,Wurster,GRANUREX®
- Tapered Expansion Chamber
- Improved Product Movement through Spray Zone