High-viscosity continuous industrial kneader for small volumes
Achieve consistent high-viscosity material processing with a compact kneader designed for precise mixing and formulation trials, ensuring optimal product quality across multiple applications.
Processes High-Viscosity Mixtures Continuously
The UCP 25 from HASLER Group is a high-viscosity continuous industrial kneader crafted for both laboratory and production environments. It stands out by merging multiple processing stages, including mixing, homogenization, and degassing, in one streamlined setup. Ideal for industries ranging from pharmaceuticals to energy, it facilitates the production of diverse end-products such as pharmaceutical tablets, cosmetic creams, and lithium-ion batteries. Its modular paddle arrangement allows flexible process configurations, supporting various material types like solids, powders, and slurries. The kneader’s twin co-rotating shafts ensure consistent product quality, while maintaining energy efficiency thanks to its high-torque, low-pressure design. With tailored infeed and degassing points, it adapts seamlessly into existing production lines, offering precise control over temperature and material flow. Built with abrasion and corrosion-resistant materials, it suits demanding applications and withstands harsh environments. Options for customization and comprehensive support services, such as assisted equipment trials and training modules, further enhance the UCP 25’s adaptability to specific processing requirements.
Benefits
- Ensures product consistency and quality with dual co-rotating axes for thorough homogenization.
- Lowers energy and maintenance costs via high-torque operation without pressure buildup.
- Adapts to diverse processes with customizable infeed and temperature regulation options.
- Enhances process efficiency through integrated multi-stage operations like kneading and degassing.
- Withstands harsh environments with abrasion and corrosion-resistant design.
- Applications
- Flavourings,Sealants,Aluminium,Food industry,Cosmetics,Technical silica,Pigments,Chocolate,Polymers,Colours,Explosives,Alumina,Smc-bmc,Batteries,Chewing gum,Construction materials,Inks,Mastics,Compounds,Rechargeable batteries,Fertilisers,Sweets,Additives,Plastics,Resins,Paints,Carbon,Pharmaceuticals,Energy materials,Chemical industry,Adhesives,Radioactive waste,Toners,Glues,Graphite
- End products
- Craft glues,Car paint pigments,Nitrogen fertilizers,Bulk moulding compounds (bmc),Sheet moulding compounds (smc),Soft candies,Laser toner cartridges,Moulding compounds,Pharmaceutical tablets,Lithium-ion batteries,Bubble gum,Construction adhesives,Chemical sealants,Pigment concentrates,Printer inks,Epoxy resins,Rocket propellants,Graphite electrodes,Lipsticks,Colloidal silica,Gypsum boards,Aluminium powder,Dental sealants,Enamel paints,Polyester resins,Cosmetic creams,Wall mastics,Gummy bears,Nuclear waste encapsulation,Chocolate bars,Food flavour enhancers,Polyethylene products,Alumina ceramics
- Steps before
- Formulation,Screening,Homogenization,Degassing,Grinding,Chemical reaction
- Steps after
- Granulation,Shaping,Extrusion,Quality optimization,Traceability monitoring,Densification
- Input ingredients
- high-viscosity materials,pharmaceutical ingredients,cosmetics ingredients,pigments,chocolate,sweets,chewing gum,additives,flavourings,sealants,bulk technical silica,specialist polymers,resins,radioactive waste,Bayer aluminium,alumina,plastics,carbon,graphite,glues,mastics,adhesives,paints,SMC-BMC,inks,colours,toners,compounds of plastics,gypsum,fertilisers,energy materials,explosives,batteries,rechargeable batteries
- Output ingredients
- homogeneous mixture,micro-kneaded product,high-viscosity formulations,purified materials,compacted mixtures,crystallised substances,baked products,dense materials,disintegrated substances,ground powders
- Market info
- HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.
- Homogenisation
- Continuous
- Process type
- Continuous
- Viscosity Handling
- High-viscosity materials
- Automation
- Instrumented and controlled
- Modular Design
- Paddle arrangement
- Torque
- High torque
- Working mechanism
- Continuous kneading
- Batch vs. continuous operation
- Continuous
- Integrated steps
- Mixing,homogenisation,kneading,micro-kneading,shearing,chemical reaction,degassing
- Automation level
- PLC
- Energy efficiency
- High torque without pressure
- Abrasion and corrosion resistance
- Abrasion and corrosion resistant design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Discharge method
- Continuous
- Control panel type
- PLC-integrated
- Modular Paddle Arrangement
- Customizable for varied applications
- Control System
- Integrated instrumentation and control
- Temperature Regulation
- Double jacket for temperature control
- Infeed and Degassing Points
- Multiple points for optimized operations
- Feed Section Customization
- Tailored for particle sizes and density