Industrial agitator for large-scale mixing applications
Enhance operational efficiency with high-capacity mixing solutions designed for demanding industrial processes, ensuring consistent homogenization even with large volumes and challenging conditions.
Mixes and Homogenizes Industrial-Scale Liquid and Slurry
The LUMPP XXL Heavy-Duty Industrial Mixer from HASLER Group is engineered for demanding industrial applications, featuring an agitator shaft up to 20 meters long and impellers with a diameter of up to 6,000 mm, making it ideal for continuous operation in large tank environments. This mixer is specifically designed for processes requiring intensive mixing and homogenization, such as cement production, fertilizer mixing, and hydrometallurgical processing. It operates with a torque of up to 100,000 Nm and powers ranging from 30 to 600 kW, ensuring efficiency even under high-torque and high-pressure conditions. Materials used include corrosion-resistant options like 316L, 904L, and duplex stainless steel, ensuring compatibility with corrosive environments. The mixer incorporates features that optimize operational reliability, such as a guide turret to minimize load transmission and ATEX compliance for safe operation in explosive atmospheres. Integration with advanced Computational Fluid Dynamics (CFD) simulations supports precise customization, ensuring the mixer meets specific industry and application needs.
Benefits
- Enhances operational efficiency by handling large volumes with continuous, uninterrupted processing.
- Improves process reliability with customizable configurations tailored to specific production needs.
- Withstands harsh conditions with high corrosion and temperature resistance materials.
- Ensures safety in explosive atmospheres with ATEX compliance.
- Extends equipment lifespan through optimized load management and robust construction.
- Applications
- Polymers,Hydrometallurgy,Water treatment,Fertilisers,Metals recycling,Minerals processing,Amino,Technical ceramics,Specialty acids,Resins,Petrochemicals,Flue gas desulfurization,Cement
- End products
- Polyethylene,Epoxy resins,Recycled aluminum,Nitric acid,Diammonium phosphate (dap),Potable water,Portland cement,Alumina,Gypsum,Ethylene glycol,Porcelain,Amino acid supplements,Zinc concentrate
- Steps before
- Lixiviation preparation,Chemical reaction setup,Material charging,Raw material dosing
- Steps after
- Homogeneity test,Pump transfer,Reactor feeding,Product filtration
- Input ingredients
- liquids,crude oil,natural gas,ethylene,propylene,butadiene,benzene,nickel,zinc,gold,cobalt,copper,phosphoric acid,diammonium phosphate (DAP),urea,superphosphate,ammonium nitrate,ammonium sulphate,chlorine,polyacrylamide,aluminium sulphate,ozone,activated carbon,chloramine
- Output ingredients
- homogeneous mixtures,processed materials
- Market info
- HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.
- Power
- 30 to 600 kW
- Rotational speed of impellers
- 10 rpm to 150 rpm
- Maximum torque
- 100,000 Nm
- Shaft length
- up to 20,000 mm
- Impeller diameter
- up to 6,000 mm
- Materials
- CSRL,316L,904L,duplex,super duplex stainless steel,nickel alloy
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- PLC
- Energy efficiency
- High efficiency
- ATEX compliance
- Available
- Changeover time
- Optimized for efficiency
- Cleaning method
- Manual
- Abrasion resistance
- Yes
- Corrosive resistance
- Yes,for acids and alkalis
- Cleanability
- CIP compatible
- Density/particle size
- Compatible with 0.5–2.5 g/cm³
- Temperature resistance
- Withstands high temperatures
- Container size
- Very large tanks
- Homogenization capability
- High
- Maximum torque
- 100,000 Nm
- Shaft length
- Up to 20,000 mm
- Impeller diameter
- Up to 6,000 mm
- Power range
- 30 to 600 kW
- Rotational speed of impellers
- 10 rpm to 150 rpm
- Control panel type
- Available