Industrial agitator for large-scale mixing applications

Enhance operational efficiency with high-capacity mixing solutions designed for demanding industrial processes, ensuring consistent homogenization even with large volumes and challenging conditions.

Mixes and Homogenizes Industrial-Scale Liquid and Slurry

The LUMPP XXL Heavy-Duty Industrial Mixer from HASLER Group is engineered for demanding industrial applications, featuring an agitator shaft up to 20 meters long and impellers with a diameter of up to 6,000 mm, making it ideal for continuous operation in large tank environments. This mixer is specifically designed for processes requiring intensive mixing and homogenization, such as cement production, fertilizer mixing, and hydrometallurgical processing. It operates with a torque of up to 100,000 Nm and powers ranging from 30 to 600 kW, ensuring efficiency even under high-torque and high-pressure conditions. Materials used include corrosion-resistant options like 316L, 904L, and duplex stainless steel, ensuring compatibility with corrosive environments. The mixer incorporates features that optimize operational reliability, such as a guide turret to minimize load transmission and ATEX compliance for safe operation in explosive atmospheres. Integration with advanced Computational Fluid Dynamics (CFD) simulations supports precise customization, ensuring the mixer meets specific industry and application needs.

Benefits

  • Enhances operational efficiency by handling large volumes with continuous, uninterrupted processing.
  • Improves process reliability with customizable configurations tailored to specific production needs.
  • Withstands harsh conditions with high corrosion and temperature resistance materials.
  • Ensures safety in explosive atmospheres with ATEX compliance.
  • Extends equipment lifespan through optimized load management and robust construction.

General


Applications
Polymers,Hydrometallurgy,Water treatment,Fertilisers,Metals recycling,Minerals processing,Amino,Technical ceramics,Specialty acids,Resins,Petrochemicals,Flue gas desulfurization,Cement
End products
Polyethylene,Epoxy resins,Recycled aluminum,Nitric acid,Diammonium phosphate (dap),Potable water,Portland cement,Alumina,Gypsum,Ethylene glycol,Porcelain,Amino acid supplements,Zinc concentrate
Steps before
Lixiviation preparation,Chemical reaction setup,Material charging,Raw material dosing
Steps after
Homogeneity test,Pump transfer,Reactor feeding,Product filtration
Input ingredients
liquids,crude oil,natural gas,ethylene,propylene,butadiene,benzene,nickel,zinc,gold,cobalt,copper,phosphoric acid,diammonium phosphate (DAP),urea,superphosphate,ammonium nitrate,ammonium sulphate,chlorine,polyacrylamide,aluminium sulphate,ozone,activated carbon,chloramine
Output ingredients
homogeneous mixtures,processed materials
Market info
HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.

Technical Specifications


Power
30 to 600 kW
Rotational speed of impellers
10 rpm to 150 rpm
Maximum torque
100,000 Nm
Shaft length
up to 20,000 mm
Impeller diameter
up to 6,000 mm
Materials
CSRL,316L,904L,duplex,super duplex stainless steel,nickel alloy

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
Automation level
PLC
Energy efficiency
High efficiency
ATEX compliance
Available
Changeover time
Optimized for efficiency
Cleaning method
Manual

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance
Yes,for acids and alkalis
Cleanability
CIP compatible
Density/particle size
Compatible with 0.5–2.5 g/cm³
Temperature resistance
Withstands high temperatures

Product type Characteristics


Container size
Very large tanks
Homogenization capability
High

Physical Characteristics


Maximum torque
100,000 Nm
Shaft length
Up to 20,000 mm
Impeller diameter
Up to 6,000 mm
Power range
30 to 600 kW
Rotational speed of impellers
10 rpm to 150 rpm

Custom Options


Control panel type
Available