Condensation and separation unit for solvent handling
Enhance solvent management and VOC recovery with this compact condensation and separation unit, minimizing space and piping while ensuring efficient, modular operation for liquid formulations and active pharmaceutical ingredients.
Condenses, Separates, and Recovers Solvents Efficiently
The Thermipack® Condensation and Separation Unit from De Dietrich Process Systems integrates multiple processing steps—condensation, separation, and VOC recovery—into a compact, modular design ideal for biopharmaceutical, fine chemical, and specialty chemical industries. This unit utilizes a two-stage plate condenser to effectively reduce uncondensed solvents, enhancing both the recovery rate and operational efficiency. Its applications span across producing antibiotic solutions, active pharmaceutical ingredients (APIs), specialty solvents, and plant-based extracts. Handling both continuous and batch processes, Thermipack® is adaptable to various scales of operation, including pilot and modular setups, with options in enamel, stainless steel, or alloy construction to suit specific material compatibilities. The system’s design reduces space requirements by up to four times compared to conventional setups and minimizes piping by 80%, leading to lower installation and investment costs. Ensuring ease of maintenance, its FDA-compliant interior supports quick, reliable cleaning with integrated spray nozzles, eliminating the need for disassembly.
Benefits
- Optimizes space utilization, reducing installation footprint by up to 75%.
- Decreases project costs with simplified piping, cutting connection needs by 80%.
- Enhances solvent recovery efficiency, minimizing VOC emissions.
- Ensures quick turnaround with built-in FDA-compliant cleaning system.
- Provides versatile operation for continuous, batch, and pilot production environments.
- Applications
- Green chemistry,Liquid formulations,Specialty chemicals,Fine chemicals,Agricultural chemicals,Biopharmaceuticals,Essential oils,Plant-based ingredients,Pigments,Pharmaceuticals
- End products
- Liquid fertilizers,Organic dyes,Specialty solvents,Emulsifying agents,Active pharmaceutical ingredients (apis),Synthetic pigments,Plant-based extracts,Biopolymer solutions,Antibiotic solutions,Essential oil distillates
- Steps before
- Solvent Handling,Volatile Organic Compounds Recovery,Material Preparation
- Steps after
- Solvent Storage,Chemical Analysis,Pre-treatment
- Input ingredients
- solvents,volatile organic compounds (VOC),liquids for condensation
- Output ingredients
- condensed solvents,separated solvents,VOC reduced emissions
- Market info
- De Dietrich is renowned for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in chemical process systems, glass-lined reactors, and filtration technologies, with a strong reputation for innovation, reliability, and safety in the chemical and pharmaceutical industries.
- Condensing Unit Sizes
- 3 sizes up to 16m²
- Material Options
- Enamel,stainless steel,alloy
- VOC Recovery
- Two-stage plate condensers
- Cleaning Method
- Spray nozzles,FDA compliant
- Space Requirement
- 4 times smaller than conventional designs
- Pipework Reduction
- Up to 80% reduction
- Modular Design
- Yes
- Integrated Steps
- Condensation,Separation,Storage
- Automation Level
- Manual / PLC
- Cleaning Method
- CIP
- Batch vs. Continuous Operation
- Batch
- Space Efficiency
- Compact Design
- VOC Reduction
- Two-Stage Condensers
- Machine Footprint
- Compact
- Compactness
- Space requirement 4 times smaller than conventional design
- Material
- Enamel,Stainless Steel,Alloy
- Size Options
- 3 sizes covering reactors up to 16m²
- Discharge Method
- Smooth inside and outside surfaces
- Modular Design
- Yes
- Material Selection
- Enamel,Stainless Steel,Alloy
- Integration Options
- VOC Recovery Integration