High shear vertical mixer for dispersion and emulsification

Achieve seamless emulsification and homogenization in diverse products with our high shear vertical mixer, designed to efficiently handle both high and low viscosity materials in continuous operations.

Emulsifies, Homogenizes, Disperses, and Disintegrates Solids

The ME 1100 High Shear Vertical Mixer by INOXPA is engineered to excel in complex processes of emulsification, homogenization, dispersion, and disintegration, serving industries such as food-processing, cosmetics, pharmaceuticals, and fine chemistry. Utilizing a high-speed rotor-stator system, it generates significant suction and radial thrust, ensuring uniform product circulation and size reduction to less than 100 microns. This mixer is specifically designed for applications under atmospheric pressure and is effective with products ranging from high to low viscosity.

It seamlessly integrates into production lines, recommending the use of anchor-type agitators for high-viscosity media, and is adaptable for various head types such as disintegrating and fine screen heads. Constructed from AISI316L for durability and corrosion resistance, it offers optional features like circulation and downthrust propellers for enhanced mixing performance. The ME 1100 operates efficiently, minimizing aeration, and complies with sanitary standards, featuring CIP systems to ease cleaning and maintenance. Available with customizable flanges and motor protection options, it ensures high reliability and meets diverse operational requirements.

Benefits

  • Enhances process efficiency with high shear forces for uniform product consistency.
  • Reduces downtime with quick-change stator and bushing system.
  • Minimizes energy usage through optimized motor control systems.
  • Ensures product integrity by significantly reducing aeration during mixing.
  • Adapts to various production needs with flexible head and propeller configurations.

General


Applications
Disintegration,Fine chemistry,Homogenisations,High/low viscosity products,Cosmetics,Emulsions,Food-processing,Solids,Dispersion,Pharmaceuticals
End products
Ink,Sauces,Pharmaceutical creams,Chemical reagents,Creams and lotions,Salad dressings,Fine chemical dispersions,Cosmetics emulsions,Mayonnaise,Shampoo,Syrups,Paints,Soup bases,Liquid foundation,Antibiotic suspension
Steps before
Dispersion,Grinding,Emulsification,Homogenisation
Steps after
Packing,Coating,Sterilization
Input ingredients
solids,high viscosity products,low viscosity products
Output ingredients
dispersed products,emulsified products,homogenized products,disintegrated solids
Market info
INOXPA is known for its expertise in manufacturing stainless steel components and equipment, particularly for the food, dairy, cosmetic, and pharmaceutical industries. They are reputed for high-quality, hygienic, and reliable processing solutions.

Technical Specifications


Particle size reduction
Less than 100 microns
Shearing speed
20 m/s
Viscosity range
High and low viscosity
Rotor speed
High speed
Pressure operation
Atmospheric pressure
Guide bushing material
PTFE
V-ring material
NBR
Motor type
IEC B5,IP55,F-class insulation

Operating Characteristics


Working mechanism
High shear,rotor-stator system
Flow type
Vertical suction,radial thrust
Automation level
Manual / PLC
Aeration control
Minimized aeration
Batch vs. continuous operation
Batch
Cleaning method
Manual

Material Compatibility


Abrasion resistance
High,due to ceramic lined shaft options
Biological compatibility
Suitable for food,cosmetic,and pharmaceutical industries
Cleanability
Designed for CIP (Clean-In-Place) compatibility
Corrosive resistance (e.g. acids)
High,with AISI316L stainless steel
Density/particle size
Suitable for high and low viscosity products

Product type Characteristics


Product Disintegration
Solids in Liquid

Physical Characteristics


Tank Shape
Cylindrical
Tank Size
Dependent on application
Discharge Method
Bottom suction and radial thrust

Custom Options


Interchangeable Heads
Various types available
Head Type
Slotted / Disintegrating / Fine Screen
Flange Type
DIN2632-PN10 / Rectangular
Propeller Type
Circulation / Downthrust
Bushing Option
Peak friction / Ceramic lined shaft
Suction Head
Upper suction head
Motor Protection
Shroud / Other protections