Dense phase pneumatic conveying accessories

Optimize material flow and reduce power consumption with dense phase pneumatic conveying accessories, ensuring precision and efficiency in complex manufacturing scenarios.

Routes and Directs Material Flow in Production Lines

The ProDV line of dense phase pneumatic conveying accessories from Schenck Process offers precise material routing solutions tailored for various industrial applications. These components efficiently manage the transport of powders and granules across processes such as chemical synthesis, fertilizer production, and biomass energy conversion. Using high-performance bypass, fill, and divert valves, the system enables selective feeding and directional routing in complex production lines. Integration into existing setups is seamless, with compatibility for continuous and manual operations, and available in materials like stainless steel for corrosion resistance. Schenck’s solutions are designed with energy optimization features, reducing power consumption through mechanisms like Density Stabilisers. The equipment supports digital integration for process monitoring, ensuring enhanced operational control and efficiency. Custom configurations are available to meet specific production needs, backed by comprehensive engineering support and compliance with industry standards.

Benefits

  • Enhances operational efficiency by optimizing material flow.
  • Minimizes energy usage through density stabilization.
  • Seamlessly integrates into existing production lines.
  • Offers corrosion-resistant construction for extended equipment lifespan.
  • Facilitates precise material routing, reducing product loss.

General


Applications
Sealants,Performance materials,Polyolefins,Catalysts,Home,Cement,Chemicals,Coke,Agrichemicals,Coal,Biomass,Batteries,Steelmaking,Film,Personal care,Bioplastics,Compounds,Additives,Fertilizers,Recycling,Colorants,Paint,Coatings,Adhesives,Masterbatch
End products
Pla (polylactic acid) bioplastics,Metallurgical coke,Glyphosate herbicide,Lithium-ion battery cathodes,Steel beams,Hdpe (high-density polyethylene),Polypropylene compounds,Cement clinker,Urea fertilizers,Acrylic paint,Stretch film wraps,Wood pellets,Laundry detergents
Steps before
Material Preparation,Weighing,Feeding
Steps after
Material Routing,Selective Feeding,Material Storage
Input ingredients
material,bulk materials,dense phase conveying materials,difficult materials
Output ingredients
conveyed materials,material flow,reception hopper
Market info
Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.

Technical Specifications


Abrasiveness of material
Yes/No
Material Routing
Diverging or Converging Configuration
Operating Conditions
Straight-through / Fill
Seal Type
Self-inflating,replaceable
Automation
Manual / PLC
Valve Type
Dome,Bypass,Divert,Fill
Density Control
Through Density Stabilisers
Air Injection
Regular Intervals

Operating Characteristics


Working Mechanism
Dense Phase Pneumatic
Feeding Mode
Batch / Continuous
Automation Level
Manual / PLC / SCADA
Air Pressure Control
Dynamic
Route Switching
Selective Feeding
Airflow Management
Integrated in Design
Seal Replacement
Easy
Material Direction
Fill / Straight Through
Density Stabilization
Air Injection
Wear Management
Replaceable Deflectors

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Discharge method
Straight-through / Fill
Control panel type
Manual / Automated
Connection Type
Flange / Pipeline
Footprint
Compact Design
Wear Protection
Replaceable Wear Deflector
Valve Type
ProDV Dome Valve
Shape
Diverging / Converging Configuration
Density Stabilization
Includes Density Stabilisers
Material Flow Control
Bypass / Divert Functionality

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA / DCS integration
Pneumatic system configuration
Diverging / Converging
Valve configuration
ProDV Dome Valve
Material routing options
Straight-through / Fill