Industrial nozzle separator for high solids concentration
Optimize your production with high-performance nozzle separators designed to efficiently handle challenging solid-liquid separations, ensuring purity and consistency across diverse processing lines.
Separates High Solids from Liquids Continuously
The FDS2000 Nozzle Separator from Flottweg is designed to handle the challenges of separating high solids concentrations in continuous operations. This German-engineered separator employs a specially designed disc stack for efficient clarification, with automatic solid discharge via nozzles. Ideally suited for applications in the starch, pharmaceutical, and biotechnology sectors, it processes end-products like wet starch, yeast extract, and almond milk. With its innovative energy-efficient design, the FDS2000 uses a lightweight bowl, reducing energy consumption significantly. The PLC-controlled system ensures smooth integration into production lines, allowing flexible speed adjustments via a frequency converter. Made from high-quality stainless steel, it meets stringent hygiene standards and features a closed-loop lubrication system for minimized wear and prolonged service life. Enhanced by an easy-maintenance design, including quick nozzle and drive belt replacements, this separator ensures high availability and low operating costs. Additionally, it is compliant with CIP processes for thorough, contamination-free cleaning.
Benefits
- Maximizes solids separation efficiency with continuous operation for uninterrupted production.
- Reduces energy costs through lightweight bowl construction and optimized motor control.
- Ensures high production line compatibility with flexible speed regulation and remote monitoring capability.
- Minimizes maintenance downtime with fast and easy nozzle and drive belt replacement.
- Complies with strict hygiene standards, suitable for food and pharmaceutical applications.
- Applications
- Municipal sewage sludge,Industrial waste,Edible fats and oils,Chemicals,Biotechnology,Fermentation broths,Protein oil crops,Starch,Bioplastics,Protein starch crops,Vegetable milk alternatives,Plastics recycling,Fermented dairy products,Pharmaceuticals,Beverages,Biofuels,Beer production,Food residue,Waste paper,Algae
- End products
- Lactic acid,Biogas,Wastewater effluent,Omega-3 supplements,Wet starch,Butanol,Orange juice,Almond milk,Penicillin,Biodiesel fuel,Wort recovery,Soy protein isolate,Animal feed,Pla (polylactic acid),Canola oil,Recycled polyethylene,Sunflower oil,Kefir,Yeast extract,Recycled corrugated cardboard
- Steps before
- Product Preparation,Mixing,Fermentation
- Steps after
- Clarification Phase,Fractionation,Concentration,Filtration
- Input ingredients
- wet starch,solids,liquids,beer wort,fermentation broths,bioplastics,chemicals,protein,starch crops,vegetable milk alternatives,slaughterhouse by-products,fruit juices,vegetable juices,oil sludge,mineral oils,manure
- Output ingredients
- clarified liquid,pure solids,fractioned particles,cleaned phase,concentrates,clarified phase
- Market info
- Flottweg is renowned for manufacturing high-performance centrifuges, separators, and belt presses, specializing in solid-liquid separation technology for various industries. They are known for innovation, quality, and customized solutions meeting specific customer needs.
- Energy Consumption
- Low
- Clarification Area
- Largest possible
- Dimensions
- 2000x1200x2200 mm / 6.56x3.94x7.22 ft
- Weight
- 2800 kg / 6170 lb
- Phase Separator Type
- 2-phase and 3-phase
- Drive System
- Three-phase AC motor with belt drive
- Lubrication System
- Closed-loop lubrication
- Bowl Design
- Energy-optimized,low-wear
- Nozzle Type
- Carbide wear protection
- Energy Consumption
- Low energy consumption
- Separation Process
- Continuous separation
- Clarification Performance
- High solids concentration
- Hygienic Design
- Hygienic and easy cleaning
- Operational Mode
- 2-phase and 3-phase separation
- Process Type
- Inline Continuous
- Bowl Design
- Robust and compact
- Automation Level
- Automated with frequency converter control
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- 3A Sanitary Standards
- Yes
- GMP Compliance
- Yes
- FDA Materials
- Yes
- CE marking
- Yes
- EHEDG certification
- Yes
- Machine footprint
- 2000x1200x2200 mm (6.56x3.94x7.22 ft)
- Weight
- 2800 kg (6170 lb)
- Design
- Robust and compact
- Bowl design
- Energy-optimized,low-wear
- Nozzle separator bowl
- Robust construction,easy maintenance
- Discharge method
- Nozzle discharge
- Spindle drive
- Compact spindle drive
- Compact footprint
- Robust and compact design
- Control panel type
- InGo Visualization
- Discharge method
- Nozzle discharge
- Lubrication system
- Closed-loop lubrication system
- Nozzle type
- Carbide wear protection