Mixing and dispersing solution for ultra high-viscous products
Efficiently process ultra high-viscous and thixotropic materials with advanced mixing and dispersing technology, ensuring precise results in demanding production environments.
Mixes, Disperses, and Evacuates High-Viscosity Products
The KREIS-DISSOLVER®-BUTTERFLY from Wilhelm Niemann is designed for the efficient processing of ultra high-viscous and thixotropic products. Utilizing frequency converter technology, it mixes, disperses, and evacuates materials like industrial sealants, superglue, and cosmetic silicone gels with precision. Suitable for industries such as paint, pharmaceuticals, and adhesives, this equipment accommodates batch sizes from 15 to 1500 liters. It features vacuum execution for enhanced processing quality and is compatible with stainless steel containers for optimal material handling. The highly customizable KD-BATCH-CONTROL® system ensures seamless integration into existing production lines, supporting both semi and fully automatic operations. Additionally, it meets ATEX standards for explosive environments and offers efficient energy usage and low maintenance with options for CIP systems.
Benefits
- Enhances product consistency with precise mixing and dispersing capabilities.
- Lowers operational costs through energy-efficient frequency converter technology.
- Ensures safe operation in explosive environments with ATEX compliance.
- Reduces manual intervention and increases efficiency with semi and fully automatic control options.
- Supports a wide range of viscous materials, meeting diverse industry requirements.
- Applications
- Sealants,Cosmetic industry,Printing inks,Paint and varnish industry,Chemical industry,Polyester putty,Adhesives,Pu casting compounds,Silicone products,Wall putty,High-viscous systems,Polysulfides,Pharmaceutical industry
- End products
- Epoxy coatings,Superglue,Cosmetic silicone gels,Car paint,Ceramic wall paint,Flexographic printing inks,Polyester automotive fillers,Polysulfide sealants,Industrial sealants,Polyurethane casting parts,Epoxy resin adhesives
- Steps before
- Grinding,Emulsification
- Steps after
- Packing,Coating
- Input ingredients
- ultra high-viscous products,thixotrope products,high-viscous systems,PU,epoxy,polysulfide,wall putty,printing inks,polyester putty,sealants,adhesives,PU casting compound,silicone products
- Output ingredients
- mixed products,dispersed products,evacuated products
- Market info
- Wilhelm Niemann is renowned for manufacturing high-quality dispersing machines and mixers used in the paint and varnish industry, delivering engineered-to-order solutions with a strong reputation for innovation, reliability, and precision.
- Viscosity range
- Up to 1,000,000 mPas
- Mixing capacity
- 15 to 1500 liters
- Drive power (Dissolver)
- 2.2 kW to 22 kW
- Dissolver speed
- 100 to 6000 1/min
- Butterfly power
- 3 kW to 90 kW
- Butterfly speed
- 0 to 450 1/min
- Useable volume
- 15 L to 1500 L
- Automation
- PLC-controlled,Recipe controlled
- Vacuum capability
- Yes
- Height-adjustable stirring tools
- Yes
- Frequency converter technology
- Yes
- ATEX certification
- Ex II 2 G c IIB T3
- Material of mixing containers
- Stainless steel
- Batch control system
- KD-BATCH-CONTROL®
- Working mechanism
- Mixing,dispersing,evacuating
- Batch vs continuous operation
- Batch
- Automation level
- PLC-controlled / KD-BATCH-CONTROL®
- Height-adjustable stirring tools
- Yes
- Use of moveable mixing containers
- Yes
- Vacuum execution
- Yes
- Ultra high-viscous material compatibility
- 1200 L - 1500 L
- Thixotropic materials
- true
- Vacuum compatibility
- true
- Stainless steel construction
- true
- Viscosity range
- Up to 1.000.000 mPas
- Product Type
- Ultra high-viscous and thixotrope products
- Batch size
- 15 to 1500 litres
- Mixing container type
- Moveable
- Industry suitability
- Chemical,pharmaceutical,cosmetic,paint,and varnish
- Material Type
- PU / epoxy / polysulfide based systems
- ATEX certification
- Ex II 2 G c IIB T3 for category 2G (zone 1)
- ATEX certification
- Ex II 2/- D c IIB T3 for category 2D (zone 21)
- Floor installation
- Yes
- Vacuum execution
- All machine sizes
- Moveable mixing containers
- Yes
- Batch size
- 15 – 1500 litres
- Height-adjustable stirring / mixing tools
- Yes
- Control panel type
- NIEMANN KD-TOUCH 16 touch panel
- Vacuum design
- Available for all machine sizes
- Use of moveable mixing containers
- Yes
- Height-adjustable stirring / mixing tools
- Yes
- Recipe controlled semi and fully automatic PC/PLC control
- KD-BATCH-CONTROL®
- Mixing shaft scraper
- Available
- Double suction disc
- Available
- Stainless steel mixing containers
- Available