Deagglomeration and delumping system
Ensure product integrity and streamline operations by effectively breaking down agglomerates while safeguarding particle quality in your production line.
Deagglomerates, Delumps, and Screens Industrial Powders
The FlexSift from Quadro Engineering is a versatile deagglomeration and security screening solution designed to streamline the processing of powders across various industries, including pharmaceutical, nutraceutical, food, chemical, and cannabis. Utilizing a gentle gyratory sifting motion, it effectively separates and sizes delicate particles without heat buildup or screen blockage, preserving product quality.
Primarily deployed in processes requiring thorough deagglomeration and delumping, the FlexSift is vital at stages from pre-processing to final product conditioning. It caters to a diverse range of products — from paracetamol tablets and vitamin C supplements to protein powder blends and cannabis oil capsules.
Engineered for both continuous and manual operations, the FlexSift suits production-scale needs with customizable configurations to match specific application requirements. Its robust build features material options like stainless steel for corrosion resistance, ideal for stringent sanitary conditions and meeting compliance standards such as GMP.
The equipment is designed for efficient energy use and straightforward integration into existing production lines, featuring a PLC-controlled system allowing for seamless alignment with upstream and downstream processes. Maintenance is simplified with quick-access panels, while available options for CIP systems ensure efficient cleaning and minimized downtime.
Benefits
- Enhances product quality by preserving particle integrity during deagglomeration and screening.
- Increases production efficiency by eliminating manual separation processes.
- Ensures safety and compliance with GMP standards across multiple industries.
- Minimizes operating costs with energy-efficient operation and reduced downtime.
- Protects brand reputation by preventing contamination with effective foreign material removal.
- Applications
- Food,Chemical,Nutraceutical,Cannabis,Pharma osd,Pharma api
- End products
- Chocolate powder mix,Cannabis oil capsules,Vitamin c supplements,Protein powder blends,Paracetamol tablets,Fertilizer granules,Dietary fiber additives
- Steps before
- Purification,Drying,Bag Dumping,Big Bag Station Processing,Fluid Bed Drying
- Steps after
- Packing,Final Screening,Product Verification,Quality Control
- Input ingredients
- sticky agglomerates,heat-sensitive agglomerates,clumped raisins,raw powders,lumpy powders,sacks from suppliers
- Output ingredients
- pieces,crumbs,powders,separated raisins,conditioned powders,clean powders
- Market info
- Quadro Engineering is known for its expertise in manufacturing pharmaceutical, food, and chemical processing equipment, particularly in milling, sieving, and deagglomeration solutions. The supplier is renowned for innovation, quality, and reliability in efficient particle size reduction technologies.
- Deagglomeration Method
- Quadrodeagglomeration
- Screening Method
- Tramp Material Screening
- Capacity Throughput
- Increased capacity
- Dust Control
- Dust-free process
- Heat Sensitivity Handling
- Preserves quality
- Screen Blockage Prevention
- Avoids screen blockage
- Particle Structure Preservation
- Undamaged/unaffected
- Working mechanism
- Quadro deagglomeration / screening
- Integrated steps
- Delumping and Screening
- Batch vs continuous operation
- Batch / Inline Continuous
- Dust-free operation
- Improved environmental conditions
- Automation level
- Manual / PLC
- Changeover time
- Quick
- Cleaning method
- Easy to Clean
- Energy efficiency
- Low Energy Consumption
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Feed method
- Bag dump stations,big bag station,fluid bed dryers
- Discharge method
- Efficient separation with no screen blockage
- Compact footprint
- Designed for space efficiency
- Control panel type
- Touchscreen / HMI interface
- Integration with existing systems
- PLC/SCADA integration
- Customization of screen sizes
- Variety of mesh sizes
- Footprint customization
- Compact design solutions
- Material of construction
- Stainless steel / Other materials