Fluidized bed spray granulators for liquid to solid conversion

Transform liquid suspensions into stable, dust-free granules with precision using fluidized bed technology, optimizing your production line for efficiency and product consistency in diverse applications.

Produces Solid Granules from Liquid Materials

The Fluidized Bed Spray Granulator WS-GT from Allgaier Process Technology is designed to convert liquid starting materials into uniform, solid granules, addressing the challenges faced by chemical and food processing industries. The granulation process involves spraying solids-containing liquids over a fluidized bed where the drying air evaporates moisture, expanding the granule nuclei. This system is equipped to handle a variety of materials, from urea and yeast to gelatin and suspensions, resulting in end-products such as fertilizer pellets and instant soup powders. With continuous operation and precise control over granule size through integrated screening, it ensures minimal dust and stable granule production. The WS-GT can be configured with explosion-proof options and is available in materials that resist corrosion for extended durability in harsh conditions. Designed for seamless integration into existing production lines, it also features automation capabilities for heightened efficiency and ease of maintenance.

Benefits

  • Ensures consistent granule quality with low dust levels for safer handling.
  • Integrates seamlessly into continuous production lines, enhancing operational efficiency.
  • Minimizes energy usage through optimized fluidizing air control.
  • Offers explosion-proof configurations, enhancing operational safety.
  • Constructed for corrosion resistance, extending equipment lifespan in harsh environments.

General


Applications
Solutions,Instant products,Suspensions,Water jars,Gelatin granules,Yeast granules,Urea granules
End products
Instant yeast granules,Instant soup powders,Gelatin dessert granules,Concentrated liquid solutions,Powdered drink mixes,Urea fertilizer pellets
Steps before
Suspension Preparation,Solution Preparation
Steps after
Screening,Classification,Packaging,Instant Product Formation
Input ingredients
liquid starting materials,suspensions,solutions,urea granules,yeast,gelatin granules,water jars
Output ingredients
solid granules,dust-free granules,easily soluble instant products,built-up granules with good flowability
Market info
Allgaier Process Technology is known for manufacturing advanced screening, drying, cooling, and sorting equipment for various industries, specializing in custom-engineered solutions and innovative designs to enhance efficiency and productivity.

Technical Specifications


Granule size
Customizable
Explosion-proof
Yes
Feeding method
Via nozzles
Process type
Batch/Continuous
Discharge method
Classification and sieving
Solvent evaporation
Heat drying air
Particle recycling
Yes
Flowability
High

Operating Characteristics


Working mechanism
Fluidized bed
Integrated steps
Granulation and drying
Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Cleaning method
Manual
Changeover time
Not specified
Energy efficiency
Not specified
CIP/SIP
Not applicable

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Agglomeration Control
Yes
Explosion-Proof Operation
Possible


ATEX certification
Explosion-proof version possible

Physical Characteristics


Discharge method
Classification through a screening machine or sifter

Custom Options


Explosion-proof version
Available
Granule diameter control
Adjustable
Type of starting materials
Suspensions,Solutions