Micro bubble foaming system for aerated products
Enhance the consistency and quality of your foamed products with precise micro bubble generation, transforming your production capabilities from lab scale to full-scale operations with unmatched efficiency and control.
Generates Consistent Micro-Bubble Aerated Foams
The MEGATRON MT-FM Series from Kinematica AG is a cutting-edge foaming machine engineered for efficient aeration and mixing of chemical, pharmaceutical, and food products. This series is distinguished by its ability to generate micro-bubbles ranging from 5-10 µm, ensuring uniform distribution in end products like skin care creams and dessert mousses. Operating continuously, it is designed for seamless scale-up from laboratory to production environments, supporting throughput volumes up to 4,000 L/h. Equipped with wear-free three-phase motors and RECO® speed control, it features two rotor/stator geometries for adaptable performance. Fabricated from 316L stainless steel with robust O-rings, it ensures material compatibility and corrosion resistance. The unit adheres to 3A compliance and ATEX guidelines, offering Clean in Place (CIP) and Sterilize in Place (SIP) capabilities for efficient cleaning and maintenance. Customizable configurations and engineering support ensure optimal integration into existing production lines for various liquid and gas products.
Benefits
- Enhances foam quality with consistent micro-bubble distribution for superior end-product texture.
- Increases production flexibility with scale-up capability from lab to production.
- Minimizes operational costs with wear-free motors and efficient RECO® speed control.
- Ensures safety and compliance with CIP/SIP systems and ATEX guidelines.
- Provides long-lasting durability in harsh environments with 316L stainless steel construction.
- Applications
- Chemicals,Aerated products,Foamed formulations,Food products,Pharmaceuticals
- End products
- Baking mixes,Chemical foams,Foamed emulsions,Dessert mousse,Pharmaceutical foams,Skin care creams,Whipped toppings,Dairy-based foams
- Steps before
- Mixing,Emulsification,Blending,Formulation
- Steps after
- Sterilization,CIP (Clean in Place),SIP (Sterilize in Place),Packing
- Input ingredients
- liquid ingredients,aerated products,chemical materials,pharmaceutical formulations,food mixtures
- Output ingredients
- micro bubble foam,aerated chemical products,aerated pharmaceuticals,aerated food products
- Market info
- Throughput volume
- Up to 4,000 L/h
- Micro bubble size
- 5-10 µm
- Air induction rate
- Up to 600%
- Material of construction
- 316L stainless steel
- Motor type
- Wear-free three-phase motors with RECO® speed control
- Shaft sealing
- Double mechanical seals including sealant pressure system
- Cleaning method
- Clean in Place (CIP) / Sterilize in Place (SIP)
- Compliance
- 3A compliant
- Working mechanism
- Continuous operation
- Air incorporation control
- Induction of up to 600%
- Microbubble Size
- 5-10 µm
- Rotor/Stator Geometry
- Varying diameters and lengths
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP and SIP available
- Scale-up capability
- Laboratory to production scale
- Corrosive resistance
- 316L stainless steel
- Cleanability
- CIP/SIP compatible
- Material resistance
- 316L stainless steel,resistant O-rings and seals
- Biological compatibility
- 3A compliant
- 3A Sanitary Standards
- 3A compliant
- ATEX certification
- According to ATEX guidelines
- FDA materials
- All parts contacting the product are made of 316L stainless steel
- Compact footprint
- Machine footprint designed for lab,pilot plant,and production areas
- Discharge method
- Continuous operation for efficient scaling
- Control panel type
- Automated with RECO® speed control
- Material
- 316L stainless steel
- Machine size options
- MT-FM 50 to MT-FM 300 series
- Bubble size
- Micro bubbles 5-10 µm
- Rotor/stator geometry
- Varying diameters and lengths
- Seal type
- Double mechanical seals
- Throughput volume
- Up to 4,000 l/h
- Rotor/stator geometry
- Two different types
- Configuration scalability
- Laboratory,pilot plant,production