Explosion-proof dissolvers for laboratory use
Ideal for safely dispersing and mixing chemical substances in potentially explosive environments, these dissolvers ensure compliance with strict safety standards while enhancing efficiency in laboratory operations.
Stirs and Disperses High-Viscosity Materials Safely
The DISPERMAT® SC4-EX from VMA-GETZMANN is an explosion-proof industrial dissolver designed for the efficient stirring and dispersing of high-viscosity materials in hazardous environments. It operates using an integrated, adjustable-speed motor with electric height adjustment to ensure precise control over the mixing process. Ideally suited for the production of herbicides, automotive paints, lithium-ion battery slurries, and cosmetics, the SC4-EX safely handles materials within a capacity range of 30 to 600 litres.
With a PLC control system, this dissolver integrates seamlessly into automated production lines offering real-time process monitoring and control. The energy-efficient design reduces power consumption by up to 15% while maintaining high throughput rates. Constructed from durable materials for resistance to chemical corrosion, the SC4-EX meets ATEX Zone 2 requirements, ensuring compliance with industry safety standards. The equipment supports automated clean-in-place (CIP) systems, facilitating easy maintenance and minimizing downtime in demanding production settings. Custom configurations for rotor speeds and scraper systems are available to suit specific manufacturing needs.
Benefits
- Enhances safety with ATEX-certified design for hazardous areas.
- Increases production efficiency with precise speed adjustments and real-time monitoring.
- Reduces operational costs by optimizing energy usage with a variable-speed motor.
- Provides excellent chemical compatibility with corrosion-resistant materials.
- Streamlines maintenance and ensures quick turnaround with integrated CIP systems.
- Applications
- Ceramic materials,Nanomaterials,Building coatings,Printing inks,Agrochemicals,Polishing agents,Cosmetics,Fuel cells,Aerospace coatings,Adhesives,Conductive coatings,Ship paints,Food products,Special effect paints,Automotive paints,Batteries,Pharmaceuticals
- End products
- Digital inkjet ink,Pesticides,Lithium-ion battery slurries,Hydrogen fuel cells,Automotive top coat,Epoxy coatings,Heat-resistant aerospace coatings,Automotive base coat,Varnishes,Acrylic adhesives,Lip gloss,Porcelain tiles,Electrostatic dissipating coatings,Antifouling hull coatings,Tablet coatings,Chameleon paints,Silica polishing slurries,Herbicides,Carbon nanotubes
- Steps before
- Purification,Drying,Emulsification,Grinding,Mixing,Pre-dispersion,Deagglomeration
- Steps after
- Homogenizing,Coating,Sterilization,Packing,Tablet Pressing,Finishing,Quality Control
- Input ingredients
- fertilizers,plant protection products,seed treatment substances,painting materials,pigments,adhesives,sealants,silicones,carbon materials,food additives,active ingredients,excipients,cosmetics raw materials,polishing grains,nano particles,pharmaceutical ingredients
- Output ingredients
- homogeneous distributions,dispersed solutions,homogenized mixtures,slurries,paint coatings,workable adhesives,cosmetic emulsions,food pastes,polished surfaces,fine dispersions,nanoparticles,pigment coatings
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 - 55 kW
- Product Capacity
- 0.05 - 2000 litres
- Speed
- infinitely variable
- Torque
- 0.4 - 1.2 Nm
- Control
- CN / C / SC / PLC
- Automation
- PLC-controlled
- ATEX Rating
- Zone 2,Category 3G IIB T3
- Height Adjustment
- Electric/Mechanical
- Container Clamping Range
- Ø3 - 35 cm
- Container Height
- 7 - 38 cm
- Explosion Group
- IIB
- Temperature Classes
- T1-T6
- Weight
- 40 - 90 kg
- Container Capacity
- 0.125 - 10 litres
- Device Classes
- Group II
- Zone / Substance Group
- Zone 0 / 1 / 2
- Explosion Temperature Ranges
- T1 - T6
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Process control
- PLC / Manual
- Integrated safety equipment
- Directive 2006/42/EC
- Height adjustment
- Electric
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy to Clean
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 70 x 84 x 48 cm,73 x 121 x 61 cm
- Container size
- 0.125 - 10 litres,0.5 - 25 litres
- Container clamping range
- Ø3 - 34 cm,Ø5 - 35 cm
- Container height
- 10 - 35 cm,7 - 38 cm
- Discharge method
- Central container clamping device
- Control panel type
- Integrated control panels with safety features
- Control panel type
- CN / C / SC / PLC
- Height adjustment
- Mechanical / Electric
- Integration possibilities
- APS Bead Mill,TORUSMILL® TML Basket Mill,CDS Vacuum Dispersion System,SR Rotor-Stator Homogenizer
- Modular systems
- Flexible / Powerful / Innovative
- Dispersing systems
- DISPERMAT® dispersers,Bead mills,Basket mills
- Safety device integration
- Container clamping system,Shaft protection pipe