Industrial rapid turbulent mixer for homogeneous mixing

Achieve unparalleled homogeneity with rapid turbulent mixing, essential for reducing cycle times and optimizing the consistency of powders, pastes, and light doughs in your production line.

Mixes, Homogenizes, and Disperses Complex Formulations

The RT80-23 from Winkworth Machinery is a versatile high-speed rapid turbulent mixer designed to enhance the efficiency and precision of mixing operations across various sectors, including food, chemical, and pharmaceutical industries. This mixer utilizes a high-speed rotating shaft within a fully cylindrical chamber to achieve an optimal dispersion and homogenization process, significantly reducing cycle times for products like pressure-sensitive adhesive labels, fondant icing, and epoxy resin sealants. With its robust stainless-steel construction and optional wear-resistant components, the RT80-23 ensures longevity and chemical resistance suitable for diverse applications, from constructing stainless steel fittings to producing instant coffee powder. Its manual bomb door facilitates rapid loading and discharge, while the variable speed 7.5kW paddle blade offers controlled mixing for high throughputs. Designed with ease of integration in mind, this mixer is PLC-compatible for seamless automation within existing production lines. Additionally, the mixer complies with industry standards for safety and quality, supporting effective and reliable processing tailored to your specific production requirements.

Benefits

  • Enhances mixing precision and speed, improving overall product consistency.
  • Reduces production time with fast cycle turnover, boosting throughput.
  • Adaptable to various material resistances, ensuring durability and extended equipment life.
  • Supports seamless integration with existing production lines, minimizing operational disruptions.
  • Complies with industry safety standards, ensuring reliable and hazard-free operation.

General


Applications
Sealants,Cakes,Plastic,Sports nutrition,Chemicals,Food,Dyes,Biotechnology,Agrichemicals,Coal,Rubber,Ceramics,Inks,Building materials,Metals,Animal feeds,Household products,Pet foods,Paints,Pharmaceuticals,Beverages,Metal powders,Biofuels,Personal care products,Nutraceuticals,Confectionery,Medical products,Adhesives,Lubricants
End products
Activated carbon,Infant formula,Gypsum plaster,Omega-3 capsules,Pressure-sensitive adhesive labels,Almond nougat,Moisturizing lotion,Nail polish remover,Dry pet food kibbles,Instant coffee powder,Iron powder coatings,Stainless steel fittings,Water-based pigments,Antibacterial cream,Biodiesel,Rubber gaskets,Epoxy resin sealants,Porcelain tiles,Fondant icing,Surgical gloves,Polyethylene packaging,Engine oil additives,Herbicides,Whey protein isolate
Steps before
Ingredient Weighing,Material Preparation,Pre-mixing,Pre-heating (if required)
Steps after
Quality Control,Packaging,Cooling (if required),Storage for Distribution
Input ingredients
powders,pastes,light dough products
Output ingredients
homogeneous mixtures,dispersed powders,mixed pastes,blended dough
Market info
Winkworth is known for manufacturing high-quality, engineered-to-order industrial mixing equipment, including mixers and blenders, renowned for their reliability and innovation in the pharmaceutical, food, and chemical industries.

Technical Specifications


Speed
Variable Speed 7.5kW
Material
Full stainless-steel construction
Mixing Efficiency
High-speed rotating shaft
Mixing Type
Paddle or plough
Mixing Time
Super-fast
Capacity
High throughput
Discharge
Rapid loading and discharge options
Special Finishes
Available for food and pharmaceutical applications
Wear Resistance
Replaceable wear strips and hardened refiner blades
Cycle Time
Short cycle times
Safety Features
Discharged Safety Gate

Operating Characteristics


Working Mechanism
Rapid Turbulent Mixing
Mixing Speed
Variable Speed 7.5kW
Automation Level
Manual / PLC Controlled
Batch vs. Continuous Operation
Batch
CIP/SIP
CIP-Compatible
Changeover Time
Rapid Loading and Discharge Options
Mixing Time
Super-fast Mixing Times
Material Dispersion
High-Speed Rotating Shaft
Cycle Time
Short Cycle Times
Energy Efficiency
High Throughput with Low Energy

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Food,Pharmaceutical grade
Corrosive resistance
Stainless Steel Construction
Cleanability
Easy to clean
Density/particle size
Compatible with powders,pastes,light dough

Physical Characteristics


Tank shape
Fully cylindrical chamber
Material construction
Full stainless-steel
Feed/Discharge method
Manual Bomb Door,Variable Speed Discharged Safety Gate

Custom Options


Discharge method
Rapid loading and discharge options
Material construction
Full stainless-steel construction
Finish options
Special finishes for food and pharmaceutical applications
Variable speed
7.5kW Paddle Blade
Manual operation
Manual Bomb Door
Safety Features
Discharged Safety Gate