Big bag pallet unloader for bulk products

Efficient and reliable solution for unloading and transporting powders and bulk materials, ensuring minimal wastage and optimal flow even for challenging materials like poor-flow powders and solid granules.

Efficiently Unloads and Transports Bulk Powders

The Gericke/Indus Big Bag Pallet Unloader is a collaborative engineering solution designed to optimize bulk material handling. This unloader employs a unique combination of vibrating motors, pneumatic under massagers, and a stretch system to ensure complete discharge of bulk powders like cornstarch, talcum powder, and cement mix. Capable of handling up to 50 tons per hour, it is ideal for applications across food, pharmaceutical, and heavy industry sectors. Its modular design fits seamlessly into low-height facilities starting from 2.6 meters, while offering both hygienic and non-hygienic configurations. PLC-controlled systems enable easy integration into existing production lines, enhancing operational efficiency. Constructed with durable materials for corrosion resistance, this unloader supports long-term usage and compliance with industry standards. Maintenance is streamlined through an accessible design, reducing downtime and ensuring uninterrupted operations.

Benefits

  • Maximizes material utilization with complete discharge, minimizing waste.
  • Integrates seamlessly into compact spaces, optimizing plant floor efficiency.
  • Enhances operational efficiency with modular, PLC-controlled automation.
  • Supports diverse industry applications, from pharmaceuticals to heavy industry.
  • Reduces maintenance downtime with user-friendly design.

General


Applications
Chemicals,Food,Beverages,Animal feed,Construction materials,Minerals,Pet food,Poor flowing materials,Powders,Bulk products,Pharmaceuticals
End products
Fertilizer granules,Cornstarch,Powdered sugar,Vitamin supplements,Plastic granules,Cement mix,Salt crystals,Animal feed pellets,Baking soda,Protein powder,Instant coffee,Dry pet kibble,Talcum powder,Ready-mix concrete,Calcium carbonate
Steps before
Palletizing,Bulk Product Storage,Transport and Logistics
Steps after
Conveying to Next Process,Powder Handling,Mixing,Feeding
Input ingredients
bulk products,powders,poor flowing materials,solid products in big bags
Output ingredients
empty big-bags,discharged products,fully emptied bags
Market info
Gericke is known for engineering and manufacturing innovative powder processing equipment, including mixing, feeding, and conveying solutions, catering to various industries. Renowned for their quality and expertise in bulk material handling, they provide tailored solutions to optimize production processes.

Technical Specifications


Unloading height requirement
2.6 meters and up
Unloading method
Vibrating motor,pneumatic under massagers,and stretch system
Product Type
All types of bulk products including powders
Space requirement
Space-saving design
Wastage
Minimal wastage
Modular system
Modular based purchasing system

Operating Characteristics


Working mechanism
Vibrating motor,pneumatic under massagers,stretch system
Batch vs continuous operation
Inline Continuous
Changeover time
Short turnaround time
Space saving
Yes
CIP/SIP
Hygienic,non-hygienic solutions
Automation level
Automated unloading

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Big bag

Physical Characteristics


Machine footprint
Compact
Building height requirement
From 2.6 meters
Discharge method
Vibrating motor,pneumatic under massagers,stretch system
Design type
Modular
Pallet type
Neva Pallets

Custom Options


Vibrating motor integration
Available
Pneumatic under massagers system
Available
Stretch system for big-bag
Available
Modular based purchasing
Yes
Suitable for low height buildings
2.6 meters and up
Hygienic solutions
Available
Non-hygienic solutions
Available