Production dissolver for high-viscosity products
Achieve optimal dispersion and grinding of high-viscosity substances with robust vacuum technology that prevents air inclusions, ensuring uniform product quality across batches.
Disperses and Homogenizes High-Viscosity Products
The DISPERMAT® SCVA6 Vacuum Dissolver by VMA-GETZMANN is engineered to handle high-viscosity materials under vacuum conditions, preventing air inclusions and ensuring product uniformity. Utilizing a robust scraper system, it guarantees efficient dispersion and homogenization, especially for adhesives, coatings, and agrochemicals. Accommodating container sizes up to 2500 liters, this dissolver is suitable for batch and continuous operations. With PLC integration, it offers precise control over speed, torque, and temperature, enhancing process repeatability. The unit is available with optional C-Tech process control and TÜV-certified safety modules. Constructed with durable materials for chemical resistance, it supports quick maintenance with exchangeable scraper arms and features like LED illumination and temperature sensors for optimized monitoring.
Benefits
- Ensures product consistency by preventing air inclusions in high-viscosity applications.
- Enhances operational efficiency with adjustable hydraulic height control.
- Supports diverse industrial needs with customizable process parameters.
- Provides safety and reliability with TÜV-certified safety systems.
- Facilitates quick setup and transition for various container sizes.
- Applications
- Chemistry,Ceramics,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Cosmetics,Adhesives,Plastics,Varnishes,Pigments,Pharmacy,Paints,Electronics
- End products
- Flexographic printing ink,Ethylene polymer,Furniture varnish,Automotive topcoat paint,Porcelain tiles,Epoxy resin adhesive,Pvc pipe,Paracetamol formulation,Probiotic culture media,Titanium dioxide pigment,Herbicide concentrate,Lip balm,Anti-corrosive metal coating
- Steps before
- Pre-mixing,Heating,Material preparation,Weighing and dosing,Raw material inspection
- Steps after
- Filling,Cooling,Quality Control,Labeling,Packaging
- Input ingredients
- paints,varnishes,pigments,additives,inks,chemicals,plastics,construction materials,adhesives,pharmacy ingredients,cosmetic ingredients,microbiology samples,agrochemicals,ceramics
- Output ingredients
- homogeneous dispersions,fines particles,mixed solutions,even coatings,consistent slurries
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 45 – 55 kW
- Speed
- 100 - 985 rpm
- Torque
- 876 - 1069 Nm
- Product Capacity
- 400 - 2000 litres
- Container Capacity
- 500 - 2500 litres
- Height Adjustment
- Hydraulic
- Speed Adjustment
- Infinitely variable
- Control Technology
- CN / C / SC / PLC
- Scraper System
- Integrated
- Vaccum System
- Yes
- Processing Capability
- High-viscosity substances
- Covering Features
- Product feed system,LED lighting,temperature sensor,level switch
- Batch vs. continuous operation
- Batch / Inline Continuous
- Height adjustment
- Hydraulic
- Automation level
- Manual / PLC / SCADA
- Air incorporation control
- Vacuum system
- CIP/SIP
- Manual / CIP
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 30 - 2500 litres
- Material Type
- Liquid/Paste
- Automation Level
- PLC/CN/C/SC
- TÜV certification
- EN ISO 13849-1
- Control panel type
- PLC / CN / C / SC
- Machine footprint
- 140 x 400 x 310 cm
- Container capacity
- 500 ‒ 2500 litres
- Container clamping range
- Ø 80 ‒ 150 cm
- Height adjustment
- Hydraulic
- Weight
- 4300 kg
- Scraper system
- Integrated spring pressure
- Control panel type
- CN / C / SC / PLC
- Height adjustment system
- Hydraulic
- Scraper arm configuration
- Exchangeable
- Cover options
- LED lighting,PT100 sensor,Liquiphant level switch
- Stand type
- T6 hydraulic stand
- Process control options
- CN,C,SC,PLC
- Software connectivity
- USB (Wi-Fi,LAN expected in 2022)