Micronization for pharmaceuticals
Achieve ultra-fine particle size reduction for complex materials, essential when precision and consistency are critical in your production line.
Reduces Particle Size for Various Industries
The Micron-Master® Mills from The Jet Pulverizer Company excel in ultra-fine particle reduction, utilizing a high-energy impact milling process where compressed air or gas propels particles at sonic velocities. This unique design enhances turbulent particle collisions, vital for pharmaceuticals, nutraceuticals, and industrial applications such as API production and catalyst processing. Available in models like Standard, “I” Mills, and Orbital, each unit caters to various processing requirements with capacities up to 10,000 lbs/hr. Engineered for integration, they support batch and continuous operations with PLC automation to ensure precision control and efficiency. Their energy-conscious designs eliminate the need for supplementary heating while offering materials compatible with cGMP and FDA regulations. Rugged construction options like stainless steel ensure durability and chemical resistance, while modular designs enable straightforward cleaning and maintenance. Customizable parameters like chamber size and throughput empower you to optimize for specific production needs, backed by robust engineering support.
Benefits
- Enhances product purity and performance with ultra-fine particle size reduction.
- Minimizes operational costs by eliminating the need for supplementary heating systems.
- Increases flexibility with customizable configurations for various material properties.
- Ensures compliance with pharmaceutical standards using cGMP and FDA-approved materials.
- Reduces maintenance time and contamination risk with easy-to-clean designs.
- Applications
- Beauty care,Automotive,Minerals,Nutraceuticals,Metals,Sustainability,Battery technology,Foodstuffs,3d printing,Environment,Aerospace,Industrial chemicals,Pharmaceuticals
- End products
- Aluminum powder,Graphene coatings,0,Protein powders,Nutraceutical powders,Active pharmaceutical ingredients (api),Vitamin supplements,Skincare powders,Lithium battery components,Silicon metal for recycling,Carbon fiber composites,Catalysts,Titanium dioxide pigments
- Steps before
- Drying,Emulsification,Grinding,Material Preparation
- Steps after
- Sterilization,Packing,Coating,Tablet Pressing
- Input ingredients
- Active Pharmaceutical Ingredients (API),Alumina,Carbon,Catalysts,Graphene,Iron Oxide,PEEK,PTFE,Pyrite,Silicon Metal,Sodium Bicarbonate,TiO2 (Titanium Dioxide),Tricalcium Phosphate,Dicalcium Phosphate
- Output ingredients
- Super fine particle size reduction,Micronized Pharmaceuticals,Nutraceuticals,Foodstuffs,Fine Milling for Industrial Chemicals,Metals,Minerals,Micronized Nutraceutical Ingredients,Micronized Pharmaceutical Ingredients
- Market info
- The Jet Pulverizer is known for its expertise in particle size reduction through jet milling technology, providing precise and efficient services for pharmaceuticals, chemicals, and other industries, earning a strong reputation for innovation and quality in engineered milling solutions.
- Grinding Range
- 0.5 – 150 Microns APS
- Capacity
- 0.2 to 10,000 lbs/hr (Standard Micron-Master® Mills)
- Capacity
- 2.0 to 6,000 lbs/hr (Orbital Mills)
- Capacity
- 30 to 3,000 lbs/hr (Volute Style Mills)
- Mill Size
- 1″ to 42″ (Standard Micron-Master® Mills)
- Mill Size
- 4″ to 36″ (Orbital Mills)
- Mill Size
- 12″ to 30″ (Volute Style Mills)
- Material Construction
- Steel and stainless steel shells
- Cleanroom Classification
- ISO 8 (Class 100,000)
- Energy Efficiency
- Energy Efficient Systems
- Design Type
- Single-chamber jet energy pulverizer (Standard Micron-Master® Mills)
- Design Type
- Dual Chamber with impact targets (“I” Mills)
- Design Type
- Multi-point injection (Orbital Mills)
- Design Type
- Volute feed system (Volute Style Mills)
- Working Mechanism
- Jet Milling
- Integrated Steps
- Grinding,Micronizing
- Batch vs. Continuous Operation
- Batch / Inline Continuous
- Automation Level
- Best-in-Class Service and Support
- Energy Efficiency
- Energy Efficient Systems
- Particle Size Range
- 0.5 - 150 Microns APS
- Cleaning Method
- Quick and Easy Cleaning
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- GMP Compliance
- cGMP
- ISO Certification
- ISO 9001
- Machine footprint
- Varies by model and size (e.g.,1" to 42" for Micron-Master® Mills)
- Mill size
- 1" to 42" (Standard Micron-Master® Mills),4" to 36" (Orbital Mills),12" to 30" (Volute Style Mills)
- Shell material
- Steel / Stainless steel
- Grinding chamber
- Single-chamber (Standard Micron-Master® Mills)
- Feed/discharge method
- Bottom-feed,bottom discharge (Volute Style Mills)
- Feed injection points
- Multiple ports (Orbital Mills)
- Customization
- Special Design Mills available for custom applications
- Mill configuration
- Impact Master Mill (with hard surfaced targets)
- Material Flow Design
- Volute design for uniform feed pressure (Volute Style Mills)
- Component lining
- Tungsten carbide lining (optional)
- Mill sizes
- 11 Sizes from 1″ to 42″,8 Sizes from 4″ to 36″,4 Sizes from 12″ to 30″
- Material of construction
- Steel and stainless steel shells
- Mill configurations
- Standard Micron-Master® Mills,“I” Mills,Orbital Mills,Volute Style Mills,Special Design Mills
- Particle size range
- 0.5 – 150 Microns APS
- Feeding System
- Single injection port,multi-point injection
- Process Classification
- Volute-style,Orbital style
- ISO classification
- ISO 8 (Class 100,000)
- Processing suite options
- GMP processing,FDA registered