Microalgae cultivation system

Boost your microalgae production with an advanced cultivation module that optimizes photosynthesis and gas exchange while ensuring contamination-free environments, essential for high-quality biomass yield.

Cultivates and Harvests Contamination-Free Microalgae

The Cultivation Module CM180 from Subitec employs cutting-edge Flat-Panel Airlift Photobioreactor technology for efficient large-scale microalgae cultivation. This system excels in delivering high photosynthetic efficiency while maintaining contamination-free environments, crucial for producing high-quality biomass. Ideal for industries ranging from food supplements to wastewater treatment, it supports applications like Chlorella and Spirulina production for products such as nutritional powders and tablets. With a cultivation volume of 5.4 cubic meters and a photosynthetic surface area of 270 square meters in just 16 square meters of floor space, it offers superior yield ratios. Its modular design allows seamless integration into existing production lines, offering scalability from laboratory to commercial scale. The CM180 operates under continuous, automated conditions with remote monitoring capabilities, ensuring consistent performance and reducing operator intervention. Its energy-efficient design reduces resource consumption, aligning with sustainability goals. Additionally, the system features robust contaminant protection, critical for applications involving genetically modified organisms (GMO). With engineering support for customization, the CM180 adapts to specific operational needs, delivering optimal results across diverse application fields.

Benefits

  • Enhances production efficiency with compact design, maximizing yield per square meter.
  • Decreases resource expenditure by facilitating low water usage and efficient energy consumption.
  • Minimizes contamination risks, ensuring high-quality, pure biomass output suitable for various industries.
  • Facilitates seamless scalability from laboratory setups to industrial scales with modular design.
  • Enables precise process control and reduced operational oversight through advanced remote monitoring capabilities.

General


Applications
Chemicals,Animal feed,Cosmetics,Dietary supplements,Food supplements,Pharmaceuticals
End products
Astaxanthin supplements,Chlorella powder,Biodegradable bioplastics,Algal protein animal feed,Beta-carotene capsules,Spirulina tablets,Omega-3 enriched serums
Steps before
Pre-culture preparation,Nutrient preparation,Inoculum development
Steps after
Biomass harvesting,Filtration,Drying
Input ingredients
sunlight,carbon dioxide,nutrients,water
Output ingredients
microalgae biomass,high-quality pure biomass,protein-rich Chlorella,Spirulina,Haematococcus pluvialis with high astaxanthin,Dunaliella salina with high beta-carotene
Market info
Subitec GmbH is known for its expertise in cultivating microalgae using its unique flat-panel airlift (FPA) photobioreactor technology, providing sustainable solutions for biofuel production, bioplastics, and high-value ingredients in various industries.

Technical Specifications


Cultivation volume
5.4 cubic metres
Floor space
16 square metres
Volume per square metre
385 litres
Photosynthetic surface area
270 square metres
Total dimensions
6.4 x 2.4 x 4.7 metres
Photobioreactor type
Flat-Panel-Airlift
Light exposure optimization
Yes
Gas exchange optimization
Yes
Shear stress minimization
Yes
Contamination prevention
Yes
Remote monitoring and control
Yes
Automation
PLC-controlled

Operating Characteristics


Working Mechanism
Flat-Panel-Airlift-Photobioreactor
Automation Level
Remote Monitoring and Control
Scalability
Modular Design for Easy Expansion
Contamination Control
High Standards for Contamination-Free Production
Photosynthetic Surface Area
270 square metres
Energy Efficiency
Utilizes Sunlight and Low Water Consumption
Safety Features
Protection Against GMO Leakage

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
CIP / SIP
Corrosive resistance (e.g. acids)
High
Density/particle size
0.5–2.5 g/cm³

Physical Characteristics


Machine footprint
16 square metres
Total dimensions
6.4 x 2.4 x 4.7 metres
Photosynthetic surface area
270 square metres
Cultivation volume
5.4 cubic metres
Flat-Panel-Airlift-Photobioreactors
30 units

Custom Options


Control panel type
Remote monitoring and control
Integration possibilities
Seamless scalability with additional modules
Contamination protection
Contamination-free production environment
System expansion
Modular design for easy expansion