Industrial tank mixer for high-volume containers
Optimize your mixing processes with a robust solution designed for high-volume containers, offering superior agitation and homogenization capabilities to enhance production efficiency in demanding industrial environments.
Mixes and Homogenizes Liquid and Slurry Products
The VISCO JET® VJ500 from VISCO JET Rührsysteme GmbH is a robust top-mounted tank stirrer designed to cater to a wide range of industries including glass, ceramics, plastics, and food and beverages. Engineered for precision, the VJ500 facilitates efficient mixing, blending, and homogenization processes by employing a sophisticated stirring mechanism, optimized for low-speed operation to enhance energy efficiency and reduce wear. Its versatility is evident in its ability to adapt to various container sizes, supporting production from as little as 10 liters to large-scale setups up to 1.5 million liters. Constructed with high-grade stainless steel such as 1.4301, 1.4404, and 1.4571, it ensures durability and corrosion resistance, making it suitable for challenging environments. The VJ500 is compliant with EU machinery directives and can be configured for ATEX Zone 0 applications, ensuring safe operations in potentially explosive atmospheres. Its modular design allows for seamless integration into existing production lines, and features such as a CIP-compatible design ensure easy maintenance and cleaning, promoting longevity and operational reliability. With a focus on customization, the VJ500 offers extensive adaptations including variable motor power, agitation systems, and sealing solutions to meet specific client requirements, supported by expert engineering guidance to optimize your production processes.
Benefits
- Enhances process efficiency with reduced mixing times and low-energy consumption.
- Ensures consistent product quality with customizable stirring solutions tailored to specific application needs.
- Facilitates safe operations in explosive environments with ATEX Zone 0 compatibility.
- Minimizes downtime and maintenance costs through robust design and low-speed operation reducing component wear.
- Offers seamless production line integration and adaptability to diverse industrial applications and container sizes.
- Applications
- Food,Beverages,Chemicals,Pharmaceuticals,Dairy products,Cosmetics,Sweets,Coatings industry,Petrochemicals,Paper manufacturing,Soaps,Mining,Plastics industry,Paints industry,Glass industry,Ceramic industry
- End products
- Lipsticks,Antibiotics,Ceramic tiles,Chocolate candies,Cheese,Gold ore,Polyethylene,Plastic containers,Protective coatings,Industrial solvents,Printing paper,Acrylic paints,Liquid soaps,Fruit juices,Glass bottles
- Steps before
- Ingredient Preparation,Mixing Setup,Raw Material Loading,Pre-Heating
- Steps after
- Discharge,Cooling,Storage,Quality Inspection
- Input ingredients
- glas,keramik,kunststoff,farben,lacke,lebensmittel,milchprodukte,kosmetik,seifen,süßigkeiten,papier,chemikalien,pharmazeutika,bergbauerzeugnisse,petrochemische produkte
- Output ingredients
- gerührte glasprodukte,fertige keramiksubstrate,gemischter kunststoffzusatz,homogene farben und lacke,verarbeitete lebensmittel,veredelte milchprodukte,geformte kosmetik- und seifenmischungen,süßigkeitenmassen,behandeltes papier,bereitgestellte chemikalien,pharmazeutische mischungen,raffinierte petrochemische produkte
- Market info
- Visco Jet Ruhrsysteme is known for manufacturing advanced mixing and stirring equipment, particularly industrial agitators, which are engineered-to-order for various industries. Their expertise lies in efficient and tailored mixing solutions with a strong reputation for innovation and quality.
- Capacity
- 10 to 1.5 million liters
- Installation Type
- Top-mounted
- Drive Power
- From 0.12 kW
- Welle Diameter
- From 15 mm
- Welle Partition
- Thread solution from 5,000 mm length
- Sealing Solutions
- Radial shaft sealing / Single-acting mechanical seal / Double-acting mechanical seal / Magnetic coupling
- Material
- Stainless steel 1.4301/1.4404/1.4571
- Compliance
- 2006/42/EU,2014/30/EU,2014/35/EU
- ATEX Zone
- Optional for Zone 0
- Operation Speed
- Low-speed for energy efficiency
- Cleaning
- CIP compatible
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- Capable of CIP
- Batch vs. continuous operation
- Batch
- Energy efficiency
- Short mixing times / Low power input
- ATEX zone compatibility
- Zone 0
- Compact design
- Easy installation
- Flexibility in volume
- 10 to 1.5 million liters
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- Easy to clean,suitable for CIP
- Biological compatibility
- Suitable for food industry
- Abrasion resistance
- High resistance
- Density/particle size
- 0.5–2.5 g/cm³
- Container type
- 10 to 1.5 million liters
- ATEX certification
- Yes,Zone 0
- Machine safety directive
- 2006/42/EU
- Electromagnetic compatibility directive
- 2014/30/EU
- Low voltage directive
- 2014/35/EU
- Optional ATEX directive
- 2014/34/EU
- Installation Type
- Top-mounted
- Tank Capacity
- 10 to 1.5 million liters
- Compact footprint
- Kompaktes Design
- Material
- Edelstahl 1.4301/1.4404/1.4571
- Mounting Method
- Montageflansch
- Shaft Diameter
- ab 15 mm
- Shaft Length
- ab 5,000 mm
- Material Selection
- Stainless Steel 1.4301/1.4404/1.4571
- Ducting Solutions
- Radialwellendichtung,Einfachwirkende Gleitringdichtung,Doppeltwirkende Gleitringdichtung
- Mounting Solution
- Montageflansch,Kühlflansch,Dichtungslaterne
- Motor Power Configuration
- Customized based on application
- Magnetcoupling Options
- Available on request
- Shaft Diameter
- From 15 mm
- Shaft Length
- Divided with thread solution from 5,000 mm
- Atex Zone
- Zone 0 compliance available
- Mixing Element Compatibility
- Compatible with all VISCO JET® mixing elements
- Hygiene and Surface Options
- Grinded,electropolished surfaces,coated contact components