Single screw extruder for chemical catalysts and sealants

Optimize material ingestion and processing with a versatile single screw extruder designed to handle challenging materials prone to bridging, ensuring seamless integration into continuous production lines for enhanced control and efficiency.

Enhances Material Ingestion and Extrusion

The Twin Packer Single Screw Extruder from The Bonnot Company solves the challenge of efficiently handling difficult materials prone to bridging in feed sections. With a versatile design, it serves applications from chemical catalyst production to pet treat formation. Its working principle involves customizable screw geometries and independent gear motor drives, optimizing material flow and process control. Models like the 1 Series TP to the 8 Series TP offer throughput capacities ranging from 5 to over 3500 lbs/hour, accommodating various production scales. The extruder integrates seamlessly into existing lines with its continuous operation and variable speed capabilities, while ensuring energy efficiency through high torque gear motor technology. Custom engineering options include configurable screw lengths, diameters, and material protection features, making it suitable for diverse industrial environments. Its robust design includes jacketed barrels for temperature control, ensuring consistent processing conditions. Additionally, The Bonnot Company provides engineering support to tailor the extruder to specific operational needs, ensuring seamless integration and performance in demanding industrial settings.

Benefits

  • Enhances material handling efficiency, reducing bridging for continuous operation.
  • Customizable designs adapt to specific production needs, ensuring optimal performance.
  • High torque motor drive lowers energy consumption while maintaining throughput.
  • Versatile applications support diverse industries from chemicals to food processing.
  • Temperature-controlled extrusion improves product consistency and quality.

General


Applications
Pet treats,Sealants,Hydrocolloids,Cold forming,Chemical catalysts,Firelogs,Rubber,Catalyst materials,Food forming
End products
Cold-formed cereal shapes,Automotive sealants,Zeolite catalysts,Gelling agents,Dental treats for dogs,Rubber gaskets,Artificial firelogs,Hydrocracking catalysts,Protein bars
Steps before
Material Testing,Grinding,Mixing,Feeding,Temperature Control Setup
Steps after
Cutting,Packing,Cooling,Quality Control,Storage
Input ingredients
difficult materials,chemical catalysts,sealants,pet treats
Output ingredients
extruded products,processed materials,pellets,shaped goods
Market info
The Bonnot Company is known for its expertise in manufacturing industrial extruders and cutting equipment, specializing in engineered-to-order solutions for various industries, including food, chemical, and ceramic sectors, with a reputation for quality and innovation.

Technical Specifications


Output Capacity
5-3500+ lbs/hour
Layout Dimensions
21" x 22" x 16" to 120" x 77" x 83"
Hopper Opening Size
3” x 2.4” to 20.5” x 17”
Motor Power
0.5 HP to 125 HP
Packer Design
Customizable
Screw Geometries
Customizable
Length-to-Diameter Ratio
Customizable
Horsepower
Customizable
RPM Range
Customizable
Temperature Control
Jacketed Barrels,Rotary Union
Drive System
High Torque Gear Motor Drive

Operating Characteristics


Working Mechanism
Single Screw Extrusion
Integrated Steps
Material Ingestion Enhancement
Batch vs. Continuous Operation
Inline Continuous
Customization Level
Screw Geometries,Length-to-Diameter Ratios
Drive Method
High Torque Gear Motor Drive
Temperature Control
Jacketed Barrels,Rotary Union for Auger
Automation Level
Independent Gear Motor Control

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Industries
Chemical catalysts,sealants,pet treats

Physical Characteristics


Machine footprint
21" x 22" x 16" to 120" x 77" x 83"
Hopper opening
3” x 2.4” to 20.5” x 17”
Control panel type
Customizable
Discharge method
Single screw extrusion
Screw geometries
Variety available for customization
Jacketed Barrels for Temperature Control
Yes
Rotary Union for Auger Temperature Control
Yes
High Torque Gear Motor Drive
Yes

Custom Options


Screw geometries
Various options available
Length-to-diameter ratios
Different options available
Motor Power
0.5 HP to 125 HP
RPM ranges
Customizable
Control options
Full range of control options
Jacketed Barrels
For temperature control
Rotary Union
For auger temperature control
Hopper Dimensions
Customizable with chrome plating
Output Range
5-3500+ lbs/hour
Drive Type
High Torque Gear Motor Drive