Single screw extruder for chemical catalysts and sealants
Optimize material ingestion and processing with a versatile single screw extruder designed to handle challenging materials prone to bridging, ensuring seamless integration into continuous production lines for enhanced control and efficiency.

Enhances Material Ingestion and Extrusion
The Twin Packer Single Screw Extruder from The Bonnot Company solves the challenge of efficiently handling difficult materials prone to bridging in feed sections. With a versatile design, it serves applications from chemical catalyst production to pet treat formation. Its working principle involves customizable screw geometries and independent gear motor drives, optimizing material flow and process control. Models like the 1 Series TP to the 8 Series TP offer throughput capacities ranging from 5 to over 3500 lbs/hour, accommodating various production scales. The extruder integrates seamlessly into existing lines with its continuous operation and variable speed capabilities, while ensuring energy efficiency through high torque gear motor technology. Custom engineering options include configurable screw lengths, diameters, and material protection features, making it suitable for diverse industrial environments. Its robust design includes jacketed barrels for temperature control, ensuring consistent processing conditions. Additionally, The Bonnot Company provides engineering support to tailor the extruder to specific operational needs, ensuring seamless integration and performance in demanding industrial settings.
Benefits
- Enhances material handling efficiency, reducing bridging for continuous operation.
- Customizable designs adapt to specific production needs, ensuring optimal performance.
- High torque motor drive lowers energy consumption while maintaining throughput.
- Versatile applications support diverse industries from chemicals to food processing.
- Temperature-controlled extrusion improves product consistency and quality.
- Applications
- Pet treats,Sealants,Hydrocolloids,Cold forming,Chemical catalysts,Firelogs,Rubber,Catalyst materials,Food forming
- End products
- Cold-formed cereal shapes,Automotive sealants,Zeolite catalysts,Gelling agents,Dental treats for dogs,Rubber gaskets,Artificial firelogs,Hydrocracking catalysts,Protein bars
- Steps before
- Material Testing,Grinding,Mixing,Feeding,Temperature Control Setup
- Steps after
- Cutting,Packing,Cooling,Quality Control,Storage
- Input ingredients
- difficult materials,chemical catalysts,sealants,pet treats
- Output ingredients
- extruded products,processed materials,pellets,shaped goods
- Market info
- The Bonnot Company is known for its expertise in manufacturing industrial extruders and cutting equipment, specializing in engineered-to-order solutions for various industries, including food, chemical, and ceramic sectors, with a reputation for quality and innovation.
- Output Capacity
- 5-3500+ lbs/hour
- Layout Dimensions
- 21" x 22" x 16" to 120" x 77" x 83"
- Hopper Opening Size
- 3” x 2.4” to 20.5” x 17”
- Motor Power
- 0.5 HP to 125 HP
- Packer Design
- Customizable
- Screw Geometries
- Customizable
- Length-to-Diameter Ratio
- Customizable
- Horsepower
- Customizable
- RPM Range
- Customizable
- Temperature Control
- Jacketed Barrels,Rotary Union
- Drive System
- High Torque Gear Motor Drive
- Working Mechanism
- Single Screw Extrusion
- Integrated Steps
- Material Ingestion Enhancement
- Batch vs. Continuous Operation
- Inline Continuous
- Customization Level
- Screw Geometries,Length-to-Diameter Ratios
- Drive Method
- High Torque Gear Motor Drive
- Temperature Control
- Jacketed Barrels,Rotary Union for Auger
- Automation Level
- Independent Gear Motor Control
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Industries
- Chemical catalysts,sealants,pet treats
- Machine footprint
- 21" x 22" x 16" to 120" x 77" x 83"
- Hopper opening
- 3” x 2.4” to 20.5” x 17”
- Control panel type
- Customizable
- Discharge method
- Single screw extrusion
- Screw geometries
- Variety available for customization
- Jacketed Barrels for Temperature Control
- Yes
- Rotary Union for Auger Temperature Control
- Yes
- High Torque Gear Motor Drive
- Yes
- Screw geometries
- Various options available
- Length-to-diameter ratios
- Different options available
- Motor Power
- 0.5 HP to 125 HP
- RPM ranges
- Customizable
- Control options
- Full range of control options
- Jacketed Barrels
- For temperature control
- Rotary Union
- For auger temperature control
- Hopper Dimensions
- Customizable with chrome plating
- Output Range
- 5-3500+ lbs/hour
- Drive Type
- High Torque Gear Motor Drive