Cyclone separator for industrial dust separation
Optimize your dust separation process with this cyclone separator, designed to efficiently handle powdery and fibrous dust, ensuring clean air output and reliable operation in high-speed continuous processing environments.
Separates Powder and Fibrous Dust from Airflows
The ZAX Cyclone Separator from Zeppelin Systems GmbH is designed to streamline the dust separation process in industrial settings. By leveraging centrifugal force, this equipment efficiently separates solid particles from gas streams, catering to industries like rubber, tire, food, plastics, and chemicals. With an aluminum or stainless steel welded construction, the ZAX Cyclone is robust and adaptable to various flange joints per DIN 2501 PN10 and ANSI 150# standards. Designed for continuous operation within pneumatic conveyor and aspiration systems, it handles powder types such as talcum, starch, and cement dust with ease. The separator supports pressures up to 100 mbar (g) and can be customized for unique plant requirements. Its maintenance-free design eliminates the need for rotating parts, ensuring long-term operational efficiency. Additionally, it integrates seamlessly into existing closed-loop plants, improving air quality while minimizing downtime and maintenance efforts.
Benefits
- Ensures clean air output, improving workplace safety and compliance.
- Customizable design fits seamlessly into existing production lines, minimizing installation costs.
- Maintenance-free operation reduces long-term maintenance expenses.
- Handles a wide range of dust types, enhancing versatility across industries.
- Supports continuous operation, maximizing production efficiency and throughput.
- Applications
- Fibrous dust,Aspiration systems,Closed-loop plants,Pneumatic conveyor systems,Powder
- End products
- Paper dust,Wood flour,Starch powder,Wheat bran,Mineral powders,Pharmaceutical powder,Plastic resin powder,Talcum powder,Cement dust,Grain dust
- Steps before
- Sifting,Pneumatic Conveying
- Steps after
- Aspiration,Clean Gas Venting,Dust Collection
- Input ingredients
- powdery dust,fibrous dust,solid and gas mixture
- Output ingredients
- cleaned gas,separated solids
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Material Construction
- Aluminum or stainless steel
- Pressure Suitability
- Up to 100 mbar (g)
- Maintenance
- Maintenance-free
- Flange Drill Pattern
- DIN 2501 PN10,ANSI 150#
- Separation Efficiency
- Excellent
- Pneumatic Conveyor Systems Capacity
- 50 m3/h to 10,000 m3/h
- Working mechanism
- Centrifugal force separation
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Maintenance-free
- Pressure rating
- 100 mbar (g)
- Gas venting
- Atmospheric or aspiration system
- Customization level
- Individually tailored
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Varies
- Cleanability
- High
- Biological compatibility
- No
- Application
- Separator for Pneumatic Conveyor Systems
- Material Construction
- Aluminum or stainless steel welded construction
- Support Structure
- Support by means of support brackets,support ring
- Gas Venting
- Clean gas vented into the atmosphere or connected aspiration system
- Design Pressure
- Standard suitable for overpressures up to 100 mbar (g)
- Pressure Vessel Option
- Special design pressure vessel available
- Flange Joint Compatibility
- Flange drill pattern compliant with DIN 2501 PN10,ANSI 150#
- Maintenance Requirement
- Maintenance-free due to absence of rotating or wearing parts
- Material
- Aluminum / Stainless Steel
- Pressure Resistance
- Up to 100 mbar (g)
- Flange Type
- DIN 2501 PN10,ANSI 150#
- Support Type
- Support Brackets / Support Ring
- Design Type
- Customized,Customer-oriented