Powder synthesis reactors for nanometer and micrometer particles
Achieve precise particle control and enhance material properties with advanced reactors designed for efficient powder synthesis and coating, accommodating diverse raw materials and scalable from laboratory to production settings.
Synthesizes and Coats Powder Materials
Glatt’s ProAPP® Pulsation Reactors offer a sophisticated solution for labs and industry-scale operations requiring precise powder synthesis and particle coating. Operating on a pulsating gas flow principle, these reactors facilitate a continuous process, ideal for producing battery, ceramic, and catalytic materials. The ProAPP® series caters to diverse scales with reactor diameters ranging from 80 mm in lab units to 300 mm for pilot or production scenarios, suitable for throughputs from 100 grams to 300 tons annually. These reactors deliver efficient temperature regulation with capabilities up to 1300°C, ensuring consistent product quality. The modular design allows seamless integration and adapts to specific material and capacity needs. Energy efficiency is achieved through tailored heating options, including electric and pulsating gas burners. Maintenance is streamlined with features like easy product separation and sample access, enhancing operational reliability.
Benefits
- Enhances material quality with precise temperature control up to 1300°C.
- Adapts to production needs with scalable reactor sizes.
- Increases operational efficiency with continuous processing capability.
- Saves energy with optimized heating solutions and pulsation technology.
- Provides flexibility for diverse applications with modular and customizable design.
- Applications
- Battery powder materials,Ceramic powder materials,Catalytic powder materials,Paint and varnish pigments
- End products
- Steps before
- Raw material preparation,Solution preparation,Suspension preparation
- Steps after
- Product separation,Cooling,Sample analysis,Product packaging
- Input ingredients
- solutions,suspensions,powders
- Output ingredients
- powder particles,battery powder materials,ceramic powder materials,catalytic powder materials,paint pigments,varnish pigments
- Market info
- Glatt is known for its expertise in process technology and equipment for powder processing and advanced particle systems in the pharmaceutical, food, and chemical industries, recognized for innovative solutions in granulation, drying, and coating processes.
- Reactor diameter
- 80 mm to 500 mm
- Process temperature
- ambient temp. – 1300°C
- Heating power
- Electric / pulsating gas burner
- Raw material feed rate
- ≤ 1.8 kg/h (lab scale),≤ 100 kg/h (pilot/production scale)
- Pulsation frequency
- 0 – 320 Hz
- Pulsation pressure
- 0 – 50 mbar
- Process atmosphere
- Oxidizing,inert,reducing
- Residence time
- ≤ 2 s
- Production capacity
- 100 to 500 grams/hour (lab scale),up to 300 tons/year (production scale)
- Modular design
- Customizable for particle separation
- Working mechanism
- Pulsation reactors with pulsating gas flow
- Integrated steps
- Powder synthesis,modification,coating
- Batch vs. continuous operation
- Continuous
- Process temperature range
- Ambient temp. – 1300°C
- Heating method
- Electric or pulsating gas burner
- Automation level
- Modular design for customization
- Product separation method
- Filters,with sampler for analysis
- Process atmosphere
- Oxidizing,inert,reducing
- Raw material feed form
- Solutions,suspensions,powders
- Residence Time
- ≤ 2 s
- Process scalability
- Lab to pilot and production scale
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Applications
- powder synthesis,particle coating,heat treatment
- Reactor Diameter
- 80 mm to 500 mm
- Reactor Tube Material
- Customizable based on application
- Modular Design
- Yes,allows customer-specific requirements
- Control Panel Type
- PLC-controlled with customizable interface
- Footprint
- Variable,based on reactor size and application
- Heating Source
- Electric or Gas Burner
- Process Temperature
- Ambient temp – 1300°C
- Pulsation Frequency
- 0 – 320 Hz
- Pulsation Pressure
- 0 – 50 mbar
- Discharge Method
- Product separation by filters or samplers
- Residence Time
- ≤ 2 s
- Feed Rate
- ≤ 1.8 kg/h to ≤ 100 kg/h
- Raw Material Compatibility
- Solutions,suspensions,powders
- Process Atmosphere
- Oxidizing,Inert,Reducing
- Reactor Diameter
- 80 mm,100 mm,300 mm,500 mm
- Heating Power
- Electric or Pulsating Gas Burner
- Process Temperature Control
- Up to 1300°C
- Product Separation Systems
- Hot and Cold Separation
- Modular Design
- Allows Customization in Particle Separation
- Process Atmosphere
- Oxidizing,Inert,Reducing
- Raw Material Feed Rate
- ≤ 1.8 kg/h,≤ 100 kg/h
- Residence Time
- ≤ 2 s
- Integration for Organic Solvents
- Recirculation with Solvent Recovery