Vacuum extruder for high-viscosity materials

Optimize material processing with precision de-airing and temperature control, ensuring enhanced quality and consistency in extrusion applications for demanding production environments.

De-Airs and Processes Diverse Materials

The VP Series Vacuum Extruders from The Bonnot Company are engineered to tackle complex material processing challenges in industries like ceramics, pharmaceuticals, and rubber. Utilizing a patented in-line vacuum chamber, these extruders excel in de-airing and processing various material viscosities. Each model offers a robust design with high torque gear motors and twin packer hoppers to ensure continuous feed and material homogenization. Ideal applications include producing porcelain tiles, active pharmaceutical ingredients, and rubber gaskets. The VP Series supports processing capacities from 100 to over 3500 pounds per hour, depending on the model, with customizable temperature control zones for precise operation. Able to integrate seamlessly into existing production lines, these extruders are compatible with Bonnot’s full range of extrusion dies and control options, ensuring they meet your specific production needs. Available in configurations suitable for corrosive materials, they comply with industry standards for safety and efficiency. Maintenance is streamlined with easy access to essential components and optional CIP systems. Custom engineering and testing facilities further enhance their adaptability to unique production requirements.

Benefits

  • Enhances material quality by effectively removing air inclusions.
  • Increases production efficiency with customizable throughput options.
  • Reduces operational costs with optimized temperature control zones.
  • Ensures seamless production flow with continuous feed mechanisms.
  • Adapts to various industry standards, ensuring broad application compatibility.

General


Applications
Carbon products,Ceramics,Sealants,Hydrocolloids,Food processing,Rodenticides,Industrial clays,Firelogs,Catalysts,Rubber,Bulk molding compounds,Pharmaceuticals
End products
Active pharmaceutical ingredients,Silicone sealants,Food pellets,Porcelain tiles,Stoneware clay,Gelatin hydrocolloids,Ceramic sanitaryware,Fiberglass reinforced panels,Chemical catalysts,Rubber gaskets,Carbon black,Rodenticide blocks,Fire starters
Steps before
Mixing,Material Preparation,Pre-heating,Pre-conditioning
Steps after
Cutting,Molding,Cooling,Feasibility Testing
Input ingredients
bulk molding compound,carbon,catalyst,clay,firelog,cold forming materials,food forming materials,hydrocolloid,rodenticide,rubber,sealant
Output ingredients
de-aired clay,extruded products
Market info
The Bonnot Company is known for its expertise in manufacturing industrial extruders and cutting equipment, specializing in engineered-to-order solutions for various industries, including food, chemical, and ceramic sectors, with a reputation for quality and innovation.

Technical Specifications


Model Series
VP 2 Series,VP 4 Series,VI 4 Series,VI 6 Series,VI 8 Series
Output Capacity
100-175 lbs/hour,600-1000 lbs/hour,1500-2500+ lbs/hour,2000-3500+ lbs/hour
Hopper Opening
6” x 5”,11.75” x 9.88”,18” x 13.5”,20.5” x 17”
Motor Power
10 HP,25 HP,75 HP,125 HP
Torque
High Torque Gear Motor
Temperature Control
Jacketed Barrels with Multiple Temperature Control Zones
Material Ingestion Aid
Twin Packers

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Material de-aeration
In-line vacuum capability

Physical Characteristics


Hopper Opening
6” x 5” to 20.5” x 17”
Motor
10 HP to 125 HP
Output
100-175 lbs/hour to 2000-3500+ lbs/hour
Jacketed Barrels for Temperature Control
Yes
Twin Packers to Aid Material Ingestion
Yes
Gear Motor Type
High Torque

Custom Options


Hopper Opening Size
6" x 5" to 20.5" x 17"
Vacuum Extrusion Options
In-Line,Dual Stage
Extruder Series
VP 2,VP 4,VI 4,VI 6,VI 8 Series