High-shear batch disperser for chemical and food industries

Achieve unmatched dispersion and emulsification precision with high-shear rotor–stator technology, ideal for processing challenging mixtures with minimal energy use and enhanced product consistency.

Performs High-Shear Dispersing and Emulsifying

The YSTRAL X-Batch Disperser excels in providing high-shear dispersing and emulsifying solutions, specifically designed for challenging batch processing across industries such as chemicals, paints, and pharmaceuticals. Utilizing a robust rotor-stator principle, it achieves precise particle reduction and uniform distribution, ensuring superior mixing consistency. Its adaptably engineered dispersing tools cater to varying task-specific requirements, making it exceptionally versatile. The X-Batch Disperser supports seamless integration with existing process systems, offering flexible installation options including top, bottom, or lateral tank entry. With power capacities ranging from 1.5 to 55 kW and stepless speed control up to 3,600 rpm, it maintains high energy efficiency, reducing operational costs. Made from corrosion-resistant AISI 316 L stainless steel, it is suited for rigorous industrial conditions. Optional explosion-resistant design and diverse sealing options ensure safety and compliance with stringent industry standards. The equipment’s ease of maintenance, facilitated by its simple design and lifting frame operation, minimizes downtime and enhances productivity.

Benefits

  • Ensures consistent product quality with uniform particle distribution.
  • Reduces operational energy costs with efficient motor control.
  • Adapts to diverse applications, maximizing versatility in production.
  • Minimizes maintenance time with easy cleaning and robust design.
  • Enhances safety with explosion-resistant features and secure installations.

General


Applications
Food,Inks,Coatings,Cosmetics,Chemical,Household,Paints,Pharmaceutical
End products
Steps before
Pre-mixing,Powder handling,Liquid addition
Steps after
Homogenization,Filling,Packaging
Input ingredients
solids,liquids,suspensions,emulsions,solid components,liquid media,drops
Output ingredients
finely dispersed solids,finely dispersed liquids,homogeneous mixtures,dispersed suspensions,dispersed emulsions,homogeneous distribution
Market info
Ystral is known for its expertise in mixing, dispersing, and powder wetting technologies, providing high-quality engineered-to-order equipment solutions for industries such as chemicals, pharmaceuticals, and food, renowned for innovation, reliability, and efficiency in process optimization.

Technical Specifications


Power
1.5 – 55 kW
Voltage
230 / 400 V,50 Hz,custom voltages possible
Speed
1,500 / 3,000 min-1,stepless up to 3,600 min-1 with frequency converter
Seal
Lip seal,mechanical seal single or double depending on application condition
Options
Explosion-resistant design,certificate,qualifications
Diving part
Stainless steel 1.4404 (AISI 316 L),special material
Bearing flange
Aluminium coated,1.4404 (AISI 316 L)
Circumferential speed
10 – 54 m/s

Operating Characteristics


Working mechanism
Rotor-stator principle
Comminution process
High shear gradients
Batch vs. continuous operation
Batch dispersion
Container contribution
Directly in the container
Air incorporation control
No air entry
Installation options
Above,below,lateral,lifting frame
Automation level
Stepless speed control with frequency converter
Energy efficiency
High shear with minimum energy input

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Variable,tank installation from above,below,or laterally

Physical Characteristics


Installation method
Tank installation from above,below or laterally or operation on the lifting frame
Operation
Batch dispersion directly in the container

Custom Options


Control panel type
Digital / Analog / HMI
Integration possibilities
Batch operation customization / Inline integration
Seal type
Lip seal,mechanical seal single or double
Explosion resistance
Explosion-resistant design available
Custom voltages
Available upon request