Industrial photochemical reactors for multiphase reactions

Optimize multiphase chemical reactions with light-activated processes that reduce decomposition and by-products, achieving higher yields at lower temperatures.

Harnesses UV Light for Chemical Synthesis

The EKATO Photochemical Reactor integrates specialized stirred technology, ideal for complex multiphase reactions. Designed for efficiency, it utilizes UV light from ATEX-certified sources, eliminating the need for catalysts in processes such as chlorination and sulfoxidation. With reactor sizes up to 50 m³ and a robust agitator system, it ensures high circulation rates for optimal mass transfer, crucial in producing intermediates and polymers like PVC and specialty adhesives. The reactor offers material versatility with options in enameled steel and titanium, supporting diverse chemical environments. Automation is seamless with the EKATO Combined Gassing System, enhancing dispersion efficiency for gaseous reactants. The system comes equipped with double-acting seals for safe operation with hazardous substances, and supports continuous and scalable production, making it a crucial asset for industries like pharmaceuticals, biotechnology, and consumer goods manufacturing. Comprehensive engineering support and customization are available to meet specific processing needs, ensuring reliable integration into your production line.

Benefits

  • Enhances reaction efficiency by eliminating catalyst costs, enabling lower temperature processes.
  • Increases productivity with high circulation rates for optimal mass transfer and uniform reactant exposure.
  • Supports chemical compatibility and durability with material options like stainless steel and titanium.
  • Ensures operational safety with robust sealing technology, preventing hazardous leaks.
  • Provides scalable solutions from laboratory to industrial production, reducing development time.

General


Applications
Polymers,Surface active materials,Consumer products,Rubbers,Nylon,Perfumes,C-pvc,Solvents,Specialties,Intermediates,Pharmaceuticals
End products
Aspirin,Methylene chloride,Shampoos,Specialty adhesives,Chlorinated paraffin,Eau de toilette,Chlorinated polyvinyl chloride (c-pvc),Ethoxylated surfactants,Hnbr rubber,Nylon 6 fibers,Polyvinyl chloride (pvc)
Steps before
Purification,Pre-mixing,Reactant Preparation
Steps after
Isolation,Purification,Product Extraction
Input ingredients
liquids,gases,solids,Cl2,O2,SO2,intermediates,sulfonic acids
Output ingredients
chlorination products,sulfonation products,sulfoxidation products,nitrosylation products,surface active materials,nylon,perfumes,pharmaceuticals
Market info
Ekato is renowned for its expertise in mixing technology and process engineering, providing innovative and high-quality solutions for industrial mixing processes across various sectors, including chemical, pharmaceutical, and cosmetics industries.

Technical Specifications


Reactor Size
Up to 50 m³
Light Source Power
5 - 60 kW
UV Light Module
Mercury vapor or LED
Cooling Requirement
Within glass tube
Material Variants
Enameled steel,stainless steel,Ni-base,titanium
Sealing Type
Double-acting or triple-acting mechanical seals
Magnetic drives
Photoreactor Type
Stirred photoreactor
Circulation Rates
High
Process Compatibility
Multiphase
Gassing System
Self-priming turbine
Scale-Up Capabilities
Laboratory to production

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Reactor volume
Up to 50 m³
UV light source
Mercury vapor/LED lamps
Light source power
5 - 60 kW
Cooling system
Quartz glass tube cooling
Material options
Enameled steel,Stainless steels,Ni-base materials,Titanium
Flow and circulation
High circulation rates
Agitator type
Self-priming turbine
Number of light tubes
4 to 20
Shape
Cylindrical
Feed/discharge method
Nozzle entry for light modules

Custom Options


Control panel type
PLC / SCADA
Cooling system
Water / Air Cooling
Atex compliant light source
Mercury vapor / LED
Sealing options
Double-acting / Triple-acting / Magnetic drive
Material options
Enameled steel / Stainless steel / Ni-base / Titanium
Reactor size
5 L to 50 m³
Light source power
5 - 60 kW
Holder type
Patented secure holders