Coaxial mixer for high viscosity liquids
Achieve seamless blending of high-viscosity materials with a coaxial mixer designed to optimize mixing efficiency and ensure uniform consistency for challenging compounds and solutions.
Mixes and Homogenizes High-Viscosity Fluids
The LUMPP Coaxial Mixer-Agitator, developed by the HASLER Group, excels in handling high-viscosity fluids within industrial settings. Specially designed with dual impellers, it offers effective mixing and homogenization by utilizing a counter-rotating system. This equipment caters to diverse applications like polymers and crude oil processing, and it efficiently manages complex rheologies in continuous operations.
The central impeller rapidly projects product against the tank walls for enhanced mixing, while a secondary peripheral anchor counter-roils for thorough agitation. With power outputs ranging from 0.55 to 45 kW, and speeds up to 1,500 rpm, it assures robust operation. Materials options include carbon, stainless, and duplex steels, as well as nickel-based alloys, ensuring corrosion resilience. Additionally, it features single or double mechanical seals for process integrity. Custom engineering support is available to adapt impeller types and configurations for specific processes, while computerized fluid dynamic simulations and rheology audits guarantee optimal integration and performance.
Benefits
- Enhances mixing efficiency in high-viscosity applications with counter-rotating impellers.
- Optimizes heat exchange processes, improving energy use and product consistency.
- Customizable to meet specific industrial requirements, ensuring operational flexibility.
- Facilitates maintenance with an optional dismantling system, reducing downtime.
- Compatible with corrosive materials due to robust material options, ensuring longevity.
- Applications
- Polymers,Fuels,Organic compounds,Dyes,Inks,Hydrocarbons,Silicones,Starches,Fine polymers,Lubricants,Paints,Crude oil,Inorganic compounds
- End products
- Epoxy resins,Motor oils,Diesel fuel,Potato starch slurry,Polypropylene containers,Silicone sealants,Textile dyes,Polyimide films,Isopropyl alcohol,Styrene monomer,Gasoline,Automotive paints,Polyethylene products,Ammonia solution,Printer inks
- Steps before
- Material Preparation,Ingredient Dosage,Pre-heating,Chemical Reaction Initiation
- Steps after
- Homogenization Check,Cooling,Product Transfer to Storage,Final Quality Inspection
- Input ingredients
- high viscosity liquids,non-Newtonian fluids,polymers,silicones,hydrocarbons,organic compounds,inorganic compounds,starches,dyes,paints,inks,crude oil,fuels,lubricants
- Output ingredients
- homogenised high viscosity mixtures,evenly mixed non-Newtonian fluids,homogenised polymers,mixed silicones,blended hydrocarbons,processed organic compounds,processed inorganic compounds,homogeneous starch solutions,homogenised dyes,uniform paints,blended inks,processed crude oil,uniform fuels,integrated lubricants
- Market info
- HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.
- Motor power
- 0.55 to 45 kW
- Speed
- 200 to 1,500 rpm
- Sealing
- single or double mechanical seal,gland
- Diameter of central impeller
- up to 800 mm
- Diameter of peripheral impeller
- up to 2500 mm
- Wet parts material
- carbon steel,stainless steel,duplex steel,nickel-based alloys
- Dual agitation system
- Counter-rotating coaxial impellers
- Handling of high viscosity liquids
- Yes
- Thermal adaptability
- Anchor and scrapers for heat exchange
- Homogenisation capability
- Optimized for complex rheology
- Installation flexibility
- Simplified installation and maintenance
- Agitation speed range
- 200 to 1,500 rpm
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Not specified
- Tank shape
- Not specified
- Impeller diameter
- Central
- Material of construction
- Carbon steel,stainless steel,duplex steel,nickel-based alloys
- Discharge method
- Not specified
- Control panel type
- PLC / HMI
- Sealing options
- Single or double mechanical seal,gland
- Impeller type
- Helical screw,dispersion turbines,inclined turbines,pump profile propellers
- Material options for wet parts
- Carbon steel,stainless steel,duplex steel,nickel-based alloys
- Dismantling system
- Available for mechanical sealing systems