Continuous spray dryer for thermosensitive products
Ideal for processing thermosensitive slurries, this spray dryer ensures precise moisture control and fine particle encapsulation, making it crucial for achieving high-quality powder output in your production line.
Atomizes and Dries Slurries into Fine Powders
The RINA Spray Dryer from Riera Nadeu offers a sophisticated solution for transforming pumpable, thermosensitive slurries into fine powders through continuous atomization and drying. This system is ideal for applications in pharmaceuticals, biotech, chemicals, food processing, and more, tackling the unique challenges of encapsulation and particle refinement. It operates by atomizing slurries in a vertical tower, where precise nozzle configuration and controlled hot air flow ensure consistent drying. With customizable configurations, it accommodates various particle sizes and drying requirements, optimizing throughput and product quality.
Processing capacities vary across models, with evaporation rates ranging from 28 to 700 kg/h of water, enabling high-volume operations. The system excels in demanding environments, offering material options like Hastelloy for chemical resistance and compliance with OEB4 standards for handling toxic substances. Safety is enhanced with explosion-proof certifications and the possibility of operating in a closed-loop with nitrogen gas.
Automation is a key feature, incorporating PLC controls for seamless integration and efficient remote monitoring. Cleaning is simplified with an automatic CIP system, ensuring minimal downtime and preventing cross-contamination. Riera Nadeu offers tailored engineering support to match specific production requirements and plant layouts, making it a versatile asset for diverse industrial sectors.
Benefits
- Ensures gentle drying of heat-sensitive products, preserving quality and integrity.
- Enhances safety and compliance with OEB4 standards and explosion-proof options.
- Customizable configurations cater to diverse industrial applications and product specifications.
- Reduces operational costs with efficient PLC-controlled automated processes.
- Simplifies maintenance and cleaning with an integrated CIP system, minimizing production downtime.
- Applications
- Food,Gas,Toxic products,Oil,Encapsulation,Chemical,Corrosive products,Biotech,Mining,Fine particles,Pharmaceuticals
- End products
- Steps before
- Atomization,Slurry Preparation,Pump Feeding
- Steps after
- Powder Separation,Encapsulation,Filtration,Emission Control
- Input ingredients
- slurries,pumpable thermosensitive products,corrosive products,toxic products
- Output ingredients
- dry powder,fine particles,encapsulated particles
- Market info
- Riera Nadeu is known for its expertise in manufacturing centrifuges and drying equipment, particularly for industrial applications. They are reputed for high-quality, customized, engineered-to-order solutions in separation technologies for various industries.
- Evaporation water min
- 28 kg/h
- Evaporation water max
- 700 kg/h
- Continuous operation
- Yes
- Drying method
- Spray drying
- Spraying system
- High pressure / Bi-fluid
- Nozzle selection
- Based on velocity,dispersion angle,droplet size
- Pneumatic conveying
- Yes
- Powder separation system
- Cyclone / Bag filter / Scrubber
- Material option for corrosive products
- Hastelloy
- Containment level
- OEB4
- Cleaning system
- Automatic CIP
- Operation in explosive hazardous area
- Yes,with certification
- Closed loop circuit with Nitrogen
- Yes
- Customizability
- High
- Product compatibility
- Thermosensitive
- Working mechanism
- Atomizing slurries in a vertical drying tower
- Batch vs. continuous operation
- Continuous
- Integration with powder separation
- Cyclone,bag filter,scrubber
- CIP/SIP
- CIP system available
- Handling thermosensitive products
- Soft and longtime drying
- Handling of corrosive/toxic products
- Hastelloy material,OEB4 compliance
- Explosion safety certification
- Explosive hazardous area adaptation
- Closed loop operation
- Nitrogen environment
- Automation level
- Customizable according to requirements
- Corrosive resistance (e.g. acids)
- Hastelloy
- Cleanability
- CIP system
- Containment of toxic materials
- OEB4 requirements
- Heat resistance
- Pumpable thermosensitive products
- Tower Shape
- Vertical Drying Tower
- Spray Nozzle Type
- High Pressure or Bi-fluid
- System Configuration
- Customizable (Cyclone,Bag Filter,Scrubber)
- Material Construction
- Hastelloy for Corrosive Products
- Containment Level
- OEB4 with CIP
- Footprint Customization
- Tailor-made to Client Specifications
- Tower size
- Customized according to droplet size,fluid flowrate
- Spray nozzle type
- High pressure or bi-fluid system