In-tank mixer for Ibc tote mixing
Overcome the challenge of incorporating buoyant or cohesive powders into liquid mixtures, ensuring seamless distribution and reducing processing times in high-viscosity environments.
Incorporates Powders and Ensures Efficient In-Tank Mixing
The Silverson Ultramix is a versatile in-tank mixer designed for demanding applications across pharmaceutical, food, and chemical industries. Its unique mixing head effortlessly incorporates light-density and cohesive powders, preventing clumping and ensuring even distribution. Suitable for applications like oral suspensions and emulsified dressings, it operates effectively even in containers with narrow openings, such as IBCs.
This mixer supports a range of processes, including emulsifying, homogenizing, and disintegrating, with a capacity from 5 to 2000 gallons. Constructed with 316L stainless steel for corrosion resistance, it features a CIP-cleanable design and complies with 3A TPV, USDA, and cGMP standards. Its robust, single-piece head ensures low maintenance without wear-prone parts like bushings, making it a reliable choice for continuous production lines. Available customization options and configurations cater to specific industry requirements.
Benefits
- Ensures efficient powder incorporation, eliminating clumping for consistent product quality.
- Simplifies maintenance with a durable, single-piece design devoid of wear-prone parts.
- Reduces cleaning downtime with CIP and SIP capabilities, maintaining hygienic operations.
- Handles high-viscosity materials seamlessly, maintaining thorough mixing without unmixed pockets.
- Meets rigorous sanitation standards, ensuring compliance in food and pharmaceutical applications.
- Applications
- Chemicals,Nutraceuticals,Sanitary applications,Food and beverages,Biopharmaceuticals,Pharmaceuticals
- End products
- Sauces,Vaccine adjuvants,Yogurt stabilizers,Gravies,Emulsified dressings,Dietary supplements,Oral suspensions,Chemical dispersions
- Steps before
- Drying,Pulverizing,Pre-mixing
- Steps after
- Filling,Packaging,Sterilization
- Input ingredients
- difficult powders,light-density powders,fine powders,cohesive powders,solids,challenging powders
- Output ingredients
- emulsified mixtures,homogenized mixtures,disintegrated solids,dissolved materials,hydrated powders,evenly distributed mix
- Market info
- Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.
- Capacity
- 5 - 2000 gallons
- Materials of Construction
- All wetted parts in 316L stainless steel
- Motor Specification
- TEFC,washdown duty,explosion proof
- Sealing
- V-ring shaft seal
- Mounting
- Stainless steel flange fitting
- Cleaning Method
- Clean-In-Place (CIP) design
- Compliance,Certifications
- 3A TPV,USDA,cGMP
- Speed
- Up to 3600 RPM
- Design
- Single-shaft,single-piece mixing head
- Optional Features
- Sterilize-in-Place (SIP)
- Usage
- IBC and Tote Bin mixing
- Working Mechanism
- In-Tank Mixer
- Pump Effect
- Axial Flow Pattern
- Incorporation Efficiency
- Effortless Powder Incorporation
- Application Versatility
- High Viscosity,Fine Powders
- Maintenance Level
- Low Maintenance
- Automation Level
- Manual / Automated Options
- Cleaning Method
- Clean-In-Place (CIP),Sterilize-In-Place (SIP)
- Batch vs. Continuous Operation
- Batch or In-Line
- Use in Restrictive Spaces
- Suitable for IBCs,Narrow Profile
- Compliant Standards
- 3A TPV,USDA,cGMP
- Corrosive resistance (e.g. acids)
- 316L stainless steel
- Cleanability
- Meets 3A TPV,USDA,cGMP
- Biological compatibility
- Pharmaceutical,food grade
- Density/particle size
- Handles light-density and cohesive powders
- Mixing Head Design
- Narrow profile,single-piece
- Material of Construction
- 316L stainless steel
- Capacity
- 5 - 2000 gallons
- Mounting
- Stainless steel flange fitting
- Seal Type
- V-ring shaft seal
- Cleaning Design
- Clean-In-Place (CIP)
- Motor Options
- TEFC,washdown duty,explosion proof
- Motor Specification
- TEFC,washdown duty,explosion proof
- Mounting
- Stainless steel flange fitting
- Sealing
- V-ring shaft seal
- Cleaning
- Clean-In-Place (CIP),Sterilize-In-Place (SIP)
- Material of Construction
- 316L stainless steel